As countries around the world have shifted to the development direction of carbon reduction and emission reduction, zero-carbon transformation has gradually become a global consensus, and major car companies have also responded and formulated new energy development plans. China has also put forward the "double carbon" strategy, and incorporated the "double carbon" strategy into the overall layout of ecological civilization construction.
From this point of view, the replacement of traditional fuel vehicles with green, low-carbon, and intelligent technology as the core of new energy vehicles is not only the need for the earth's ecological environmental protection and sustainable green development, but also the strategic need of China's energy security, and has become an irreversible development trend of the automotive industry. In this context, many commercial vehicle companies are accelerating the transition to electrification and increasing their attention and investment in new energy commercial vehicles. Some enterprises with technical advantages in this field have achieved phased results. For example, the recent batch delivery of hydrogen-fueled heavy trucks equipped with Eaton's new energy gearbox by a leading heavy-duty truck company is another hot spot in the industry.
Power solutions specifically designed for new energy sources
Whether it is a fuel vehicle or a new energy commercial vehicle, the transmission efficiency of the power transmission system determines the use value of the system. Eaton's powertrain has always maintained a leading edge in the field of fuel vehicles, and Eaton's automatic transmission will continue to maintain its technological leadership in the field of electric vehicle power in the future by virtue of the gear design and shift technology accumulated in the traditional automotive field for many years.
According to reports, after 15 years of 3.2 billion kilometers of safety services, Eaton's new energy gearbox has more powerful climbing and acceleration performance, which can make the motor run more efficiently and effectively extend the mileage, and is suitable for various application scenarios such as public buses, logistics trucks, short-distance transportation, sanitation, construction, traction, and dumping.
The leading automatic transmission technology has made Eaton also favored by domestic new energy commercial vehicle manufacturers, according to insiders, Eaton has cooperated with a number of OEMs. Recently, a batch of hydrogen energy heavy trucks to be delivered by leading domestic commercial vehicle companies is a high recognition of Eaton's technical strength. The strong alliance between Eaton and the leading enterprises in China's heavy truck market will surely contribute more high-quality products to the new energy commercial vehicle market.
In addition, Eaton offers a full line of differentials optimized for efficiency and reliability specifically for electric vehicles, including automatic limited slip, automatic locking and electronic differential lock, which can match the performance of traditional internal combustion engine vehicles and can be applied to a variety of traction control applications.
State-of-the-art power electronics and distribution protection technology
Eaton's Vehicle Electrification business provides solutions for electric vehicles, including smart power electronics, reliable power distribution and protection solutions.
The conversion of power electronics has always had a decisive impact on the energy efficiency of the new energy sector, which also determines the economy of user use. Eaton's expertise and experience in the field of industrial power electronics is unique in power conversion and energy flow control, providing strong technical support for the performance optimization and range improvement of new energy vehicles. Among them, Eaton's reliable and safe DC/DC converters can realize the free conversion of high-voltage and low-voltage systems, and can provide quiet and clean output power for in-vehicle entertainment systems and electronic control systems.
DC-DC converters
The safety of electric vehicle batteries is the key parameter standard that most users are concerned about. Eaton's power distribution and circuit protection systems are also well-positioned in the automotive parts industry, protecting power electronics and batteries and enabling health prognostics by continuously measuring power usage. Among them, the high-voltage intelligent power distribution unit can provide stable output protection for the power supply up to 900V, and transmit the electric energy to the key loads of the electric vehicle system, and the fuse protection configuration can form a comprehensive circuit protection, which can provide safer protection for the driver and passengers in the event of a fault or crash.
Battery Pack Cut-off Unit (BDU)
Expand the tentacles of the market segment in the field of hydrogen energy
In the hydrogen sector, Eaton has partnered with Ballard Power Systems and the United States National Renewable Energy Laboratory to develop highly efficient hydrogen fuel cell technology for heavy-duty trucks, with unique TVS technology that provides fuel cell manufacturers with precisely controlled air volumes, solving the problem of most hydrogen fuel cells using simple fans to generate less pressure and uncontrollable pressure, thereby greatly improving fuel efficiency.
The strategic layout of new energy leads the direction of business development
Electrification brings new development opportunities to the commercial vehicle industry, but also brings higher requirements and challenges. In order to meet the challenges of product transformation, Eaton carefully plans and continuously integrates resources to provide users with high-quality products and services in the field of power management.
In 2018, Eaton, an intelligent power management company, established a new business unit, eMobility, to meet the needs of the new energy vehicle market for electrification technology and provide users with safety-compliant products in managing high-voltage power distribution, circuit protection and advanced power quality systems. eMobility focuses on three main areas: intelligent power electronics, powertrains, and advanced power distribution and circuit protection. Among them, the powertrain includes electric vehicle transmissions, which can be applied to various medium-sized and heavy-duty vehicles and heavy-duty trucks, 48-volt hybrid drive system related products, 48-volt DC/DC converters, etc. As the electrification industry evolves, these products will be the cornerstone of eMobility's continued growth and will be used in the passenger car and commercial vehicle markets.
In 2022, Eaton's newly integrated ePowertrain business unit, focused on its electric vehicle-related transmission, reducer and differential portfolio, provides optimized, integrated electric vehicle powertrain systems that simplify the engineering development process for customers by integrating the resources of powertrain and electric vehicle experts to provide power solutions for commercial and light electric vehicles to customers around the world.
In the same year, Eaton's $600 million acquisition of Royal Power Solutions, a high-precision electrical connectivity component company for the electric vehicle, energy management, industrial and mobility markets, reinforces Eaton's industry strength and long-term growth capabilities in the vehicle electrification business.
epilogue
Through more than 20 years of investment and R&D, Eaton's layout in the field of new energy commercial vehicles has achieved fruitful results, helping customers manage electrical, fluid and mechanical power more safely, efficiently and reliably. With technology to lead the improvement of the ecological environment, and sustainable service solutions to improve the quality of human life, Eaton has embarked on a green development path to the future with leading technology and solid foundation.
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