Honeywell's intelligent production management and execution system helps Sunon achieve digital transformation

Honeywell's intelligent production management execution system can collect the production data of Sunon Chemical's whole plant in real time, establish a plant-wide data center and a unified information release platform, and dynamically display the process control, quality inspection data, production operation, production order completion, and inventory of the whole plant in real time, so as to make the data "live", help Sunon comprehensively improve operational efficiency and profitability, and accelerate the digital transformation of enterprises.

Honeywell's intelligent production management and execution system helps Sunon achieve digital transformation

Project Background

Sunon Chemical:

Sunon Chemical Technology Co., Ltd. (hereinafter referred to as "Sunon Chemical") is the world's leading comprehensive service provider of polymer additives, adhering to the "extreme" and "green" concept of innovation and development, committed to providing excellent product and service solutions for global users, and leading the green development of the global polymer additives industry. As a member of Sinochem International (Holdings) Co., Ltd., Sunon Chemical undertakes the important task of developing Sinochem's polymer additives business segment. The company is located in the Shanghai Pilot Free Trade Zone, has a number of R&D centers and production bases in China, including antioxidant PPD and intermediate RT peisi, insoluble sulfur, high-purity TMQ, nitrobenzene, etc., with business covering more than 50 countries and regions around the world, and a sales network in Europe, North America, Southeast Asia and other places.

Anhui Shengao:

Founded in 1996, Anhui Sunon Chemical Technology Co., Ltd. is the third largest production base of Sunon Chemical, is a technology-based enterprise engaged in the production and research and development of polymer additives, including antioxidant 6PPD (4020), intermediate RT peisi (4-aminodiphenylamine) and new antioxidant PPDs series, etc., the products are exported to Europe, America and Southeast Asian countries, is the main supplier of internationally renowned tire brands.

Anhui Sunon actively practices the sustainable development model, and has successively won the "Twelfth Five-Year" National Advanced Unit of Environmental Protection in the Petroleum and Chemical Industry; "Twelfth Five-Year Plan" National Advanced Unit of Energy Conservation in Petroleum and Chemical Industry; National advanced enterprise in the implementation of excellent performance model; green factories in the petroleum and chemical industry; Anhui Province Green Factory and other titles, and has been rated as an advanced unit of safety production and a green enterprise by the local government for many years.

Anhui Sunon has international leading technological advantages and has won the second prize of National Technological Invention Award; Second Prize of National Science and Technology Progress Award; The first and second prizes of scientific and technological progress of China Petroleum and Chemical Industry Federation; Third Prize of Anhui Provincial Science and Technology Progress Award; The first and third prizes of Tongling Science and Technology Progress Award. It has four high-tech products: 77PD, RT Peisi, TMPPD and 6PPD. A total of 8 product standards have been approved by the Ministry of Industry and Information Technology of the People's Republic of China and officially implemented.

Facing the future, Anhui Sunon will follow the development concept of "science first", seize the strategic opportunity of "Made in China 2025", actively promote the deep integration of "two industrializations", realize the automatic integration of production process control, safety and fire protection, emergency command and energy management, further enhance the market competitiveness of enterprises, and strive to build a model of intelligent factories for fine chemical enterprises.

As a pilot construction project of the integration of industrialization and industrialization, the production management execution system (MES) project (Phase I) of Sunon Chemical was launched in Anhui Sunon. In the first phase of the project, Honeywell provided Anhui Sunon with a complete set of solutions including material management, warehouse management, measurement management, production planning, production operation, production statistics, energy management, process management, quality management, etc. It effectively optimizes the production management mode of the enterprise, strengthens the process management and control, realizes the real-time monitoring of each production link, realizes data sharing through the organic combination with other systems, enhances the collaborative office between various departments of the enterprise, and improves work efficiency.

In recent years, Sunon Chemical has actively responded to the call of "integration of industrialization and industrialization" and continued to increase investment in information construction. In the process of working with Honeywell to advance the MES, to build:

With the DCS system and MES system as the data support, we strive to promote the effective integration of advanced concepts and technologies such as big data, Internet of Things, and intelligent manufacturing with the organizational structure and business processes of the enterprise, so as to improve the utilization and development level of data, continue to improve the informatization and digital operation capabilities of the factory, and consolidate the competitive advantage of the enterprise in the context of the information age.

The successful implementation of the first phase of MES in Anhui Sunon marks another big step towards the goal of "smart factory". In addition, in 2017, Huishengao was selected into the list of enterprises in the Ministry of Industry and Information Technology's "2017 Pilot Implementation of the Integration of Industrialization and Industrialization Management System" by virtue of its outstanding achievements in informatization construction.

Project Challenges

At the same time as the construction of MES, Anhui Sunon also implements the Sinochem Excellence System (SES) in the enterprise, hoping to open up the links of order service and capital settlement, improve the resource allocation and integration ability of the operation system, so as to establish a set of standardized operation and management standards, form a continuous improvement culture, and cultivate more excellent operation and management talents.

Sunon Chemical is also looking for a complete set of integrated solutions, which can effectively use MES and organically combine it with the Operational Excellence System (SES), so as to establish a process-oriented, standardized and institutionalized production management while exploring greater cost-saving space and realizing the closed-loop management of the whole production cycle from raw material procurement to production scheduling, quality inspection, finished product warehousing to sales and delivery, and payment settlement.

Honeywell's intelligent production management and execution system helps Sunon achieve digital transformation

Sections viewed

Contact

working hours