The steps of DCS system troubleshooting include:
(1) Check the fault caused by improper use.
Common types of operational faults include operator errors, terminal wiring faults, module installation faults, and power supply failures.
(2) Troubleshoot faults caused by improper operation of the DCS system.
Faults caused by the error of parameter setting of relevant personnel or the error of system condition setting.
(3) Analyze the source of the fault.
If it is determined that it is a surface fault, it needs to be corrected or replaced, and if it is a system fault, it needs to be further analyzed.
(4) Make it clear whether the system failure is a hardware failure or a software failure.
(5) Hardware fault handling.
Clearly display the specific hardware part of the fault, and correct or replace the hardware module.
(6) Software. Fault.
If the DCS system presents a software failure, you can restart the system or reinstall the relevant system software to see if the fault is solved, if it cannot be solved, the need to be handled by professional system management personnel or contact the system provider.
(7) Application software troubleshooting.
The system maintenance personnel need to check all the data of the programs and configurations written by the user in the DCS system, and clearly present the specific application software of the fault.
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Hollys PLC - when the power supply is stable, what will cause the PLC to automatically restart?
1. The connection line is loose and the contact is poor
When the run indicator of the PLC turns red, the position of the plug changes to green with a manual move, indicating that the plug is loose, and it is best to replace the new connecting wire, and the plug is frequently plugged and unplugged, which will also lead to poor contact.
2. Strong electrical interference (external)
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What are the aspects of the configuration package of Hollysys DCS - DCS distributed control system?
1. Configuration of the control loop
The configuration of the control loop is essentially to use the various basic functional modules provided by the system to form a variety of actual control systems. At present, the configuration methods provided by various DCSs are different, and they can be summarized as having a specific computing module connected ...
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Hollysys PLC – How to calculate the analog quantity in PLC
1、-10—10V。 When the voltage of -10V-10V is converted to F448-0BB8Hex (-3000-3000) at 6000 resolution; At 12000 resolution, it is converted to E890—1770Hex (-6000—6000).
2、0—10V。 At a voltage of 0-10V, at a resolution of 12000 ...
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Hollysys PLC - the top ten comprehensive failure causes of PLC
1. Grounding problems
The grounding requirements of the PLC system are relatively strict, and it is best to have an independent dedicated grounding system, and it should also be noted that other equipment related to PLC should also be reliably grounded.
When multiple circuit grounding points are connected together, unexpected currents can be generated, resulting in logic errors or ...
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Hollysys PLC - Electrical troubleshooting of PLC control loop
In general, PLCs are extremely reliable devices with a very low failure rate. The probability of hardware damage such as the CPU of the PLC or software running errors is almost zero; If the PLC input point is not caused by strong current intrusion, it will hardly be damaged; The normally open point of the PLC output relay, if it is not a short circuit of the peripheral load ...
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Hollysys PLC - maintenance steps of PLC control cabinet
1. Data backup
When carrying out maintenance, we must cut off the power, data backup between power outages is an important link, for the data that needs to be archived for a long time, you can back up the historical trend data to the mobile hard disk, and then turn off the Windows-based operating system (Note...
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Hollysys PLC - what are the application fields of PLC
1. Logic control of switching quantity
This is the most basic and most extensive application field of PLC, which replaces the traditional relay circuit to achieve logic control and sequence control, which can be used for the control of a single device, as well as for multi-machine group control and automatic assembly line. Such as injection molding machines, printing machines, ...
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The main characteristics of Hollysys LE series PLC
LE series is a new generation of high-performance small and medium-sized PLC products launched by Hollysys, which is suitable for small and medium-sized industrial equipment control and distributed long-distance monitoring applications. LE-PLC combines the compact structure of small PLC products with the abundant functional advantages of medium-sized PLC products, and can support up to 20 local IOs or long ...
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Hollysys PLC - Calculation of the amount of pulses in PLC
The control of pulse amount is mostly used for angle control, distance control, position control and so on of stepper motor and servo motor. The following is an example of a stepper motor to illustrate each control mode.
1. Angle control of stepper motor. First of all, it is necessary to clarify the number of subdivisions of the stepper motor, and then determine the stepper ...
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and Lisi DCS - the difference between DCS control and PLC control
1. PLC programmable logic controller (programmable controller).
2. DCS system pays more attention to the field of process control. Such as chemical, smelting, pharmaceutical, etc. It mainly monitors and controls some field parameters, while PLC focuses on logic control. machining). Of course, the PLC's ...
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Hollysys PLC - the basic structure of PLC controller is introduced
PLC is essentially a kind of computer dedicated to industrial control, and its hardware structure is basically the same as that of a microcomputer, and its basic composition is as follows:
1. Power supply
The power supply of the PLC plays a very important role in the whole system. If you don't have a good, reliable power system that is ...
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Hollysys DCS - Introduction to the hardware architecture of DCS
Examining the hierarchical structure of DCS, DCS level and control management level are the two most basic links that make up DCS.
The process control stage specifically realizes the decentralized control functions such as signal input, conversion, operation and output. The controls at the process control level vary in different DCS, ...
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Hollysys PLC - PLC should be noted in operation (2)
2. Interference in the control system and its sources
On-site electromagnetic interference is one of the most common factors in PLC control system and most likely to affect the reliability of the system. It is therefore essential to know the source of on-site disturbances ...
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Hollysys PLC - the use of PLC serial port communication
Serial communication is done using 3 wires: (1) ground, (2) sending, and (3) receiving. Since serial communication is asynchronous, ports are capable of sending data on one wire and receiving data on the other. Other threads are used for handshakes, but are not required.
Serial communication is the heaviest ...
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Hollysys assisted the successful construction and operation of the largest natural gas deep processing base in Xinjiang
On August 16, 2021, the Tarim Oilfield Natural Gas Ethane Recovery Project, the largest natural gas deep processing base in Xinjiang (1), a key project of PetroChina, was successfully completed and put into operation, with stable operation and the production of qualified ethane products.
Tarim Oilfield Natural Gas Ethane Recovery Project ...
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Hollysys was once again certified by the China Software Industry Association
Recently, identified by the Beijing Software and Information Service Industry Association, after a strict audit and evaluation process, in accordance with the relevant provisions of the national "Software Enterprise Evaluation Standards" and "Software Product Evaluation Standards", the China Software Industry Association announced the latest batch of "software enterprises" list, Beijing Heli ...
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What are the functions of Hollysys PLC - PLC data acquisition gateway?
1. Rich networking and interface functions, easy to deploy
It supports 5G/4G/3G/WIFI/Ethernet, WAN/optical fiber and other network access modes, network port/serial port/IO port/CAN port and other equipment access, and supports LoRa wireless transmission, disconnection reconnection and multi-network mutual backup function.
2. Abundant ...
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Hollysys PLC - What are the applications of PLC in CNC machine tools?
1. The application form of PLC in CNC machine tools
PLC is used in CNC machine tools, and there are usually two forms: one is called built-in: the other is called free-standing. Built-in PLC is also known as integrated PLC, the CNC system in this way, at the beginning of the design of the NC and PLC combined ...
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Hollysys PLC - common faults and solutions of CNC machine tool PLC
CNC machine tool PLC (programmable logic controller) has the following common faults in the operation process, and the following corresponding solutions are taken for the faults in the work engineering to make the equipment operate normally.
1. The power grid fluctuates too much, and the PLC does not work
It is manifested as no output of the PLC. Check first ...
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Hollysys PLC - PLC should be noted in operation (three, four, five)
3. Main anti-interference measures
(1) Reasonable treatment of power supply to suppress the interference introduced by the power grid
For grid disturbances introduced by the power supply, an isolation transformer with a shielded ratio of 1:1 can be installed to reduce the interference between the equipment and the ground.
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