Siemens supports the machine tool industry in exploiting the potential of data

Create Date: 2024-8-30 12:03:23|Source: Siemens/Siemens

This year, Siemens will present itself at the EMO 2021 in Milan under the theme of "Digitalization of Machine Tools – Data Empowerment and Unlimited Opportunities", and at the Siemens Machine Tool Days held at the same time, it will fully demonstrate how the machine tool profession can fully exploit the potential of data to improve production efficiency. By merging practice and digital international, Siemens enables machine builders and users to achieve agile and sustainable development.
Siemens supports the machine tool industry in exploiting the potential of data
  Today, industrial companies are facing a huge challenge: The coronavirus pandemic has dramatically accelerated the pace of change in shopping malls and related demand. At the same time, there is a growing demand for personalization and more that can be continued, and digital and automation skills are key to meeting these challenges. Siemens integrates the data generated by the digitalization and automation process of enterprises into a continuous cycle that spans the physical and virtual worlds, enabling industrial companies to make appropriate decisions and react faster.

Sinumerik One is a key product that combines both skills

At the European Machine Tool Show in Milan and the Siemens Machine Tool Days, Siemens showed how it can quickly respond to market trends with the "digitally native" CNC system Sinumerik One. This year's machine tool show and Siemens Machine Tool Days highlighted two Sinumerik One-operated machines in a production cell: a five-axis milling center and a robot-based additive manufacturing machine. It is well known that the gears in large gearboxes used in wind energy, for example, are naturally worn out due to great friction and must be replaced after a period of operation. With these two machines, it is possible to repair the gears of damaged large gearboxes without the need to replace them.

At this year's European Machine Show and Siemens Machine Tool Days, Siemens is showcasing the entire process from the initial milling of the gears in the milling center to the rebuilding of the teeth in the additive manufacturing process by the robot and the final fine grinding on the 5-axis milling center. Replacing it with repairs not only saves raw material resources, but also saves about 60% of energy. Sinumerik One, Siemens' first "digitally native" CNC system, is a key product for Siemens to promote the digital transformation of the machine tool industry. Thanks to the Create MyVirtual Machine, the two machines were developed, tested and validated in a virtual environment before they were put into operation. As a result, thanks to the digital twin, machine builders can quickly build high-quality machines and machine users can produce qualified workpieces faster.

With our portfolio of digital enterprise solutions, we provide companies with the practical support they need to meet today's challenges: With digital twins such as Sinumerik One and the use of future skills such as artificial intelligence or industrial marginal accounting, machine builders and users can collect, dissect, and understand the data they obtain so that they can use it in a meaningful way. As a result, they are able to respond quickly and sensitively, adapt their product processes to new requirements, and conserve resources.

Sinumerik One brings greater agility and innovative skills to machine tool operation

As part of the Europchaela Milano 2021 and Siemens Machine Tool Days, Sinumerik One presents its new capabilities and skills that further improve performance, agility and modularity. Siemens demonstrated how to use the new Sinumerik One Machine Control Panel (MCP) for visitors to the European Machine Tool Show in Milan and the Siemens Machine Tool Days. With the new Sinumerik One MCP, Siemens is offering an intuitive machine operating concept that makes CNC users more comfortable, efficient and responsive. The new ergonomic metal plan in the Blackline plus plan can be integrated into existing operating concepts and is suitable for panels from 19" to 24". As a result, it can be individually equipped according to customer-specific requirements. With the new functions, it is also easier to operate. Powerride combines an overshoot switch with a digitally controlled start button for simple, efficient setup. With the integrated LED scale indicator in Powerride, it's easy to visualize the intermittent values. In addition, the feed function is automatically reset after the setup is complete, making the operation effective and simple. In addition, once the limits of the rule are exceeded, Powerride provides haptic feedback through brief oscillations. This increases hands-on awareness of these values and facilitates blind manipulation of the dashboard. QWERTY keyboards are the standard equipment for the 22-inch and 24-inch types of MCPs, so users of these types do not need to use additional keyboards. The QWERTY keyboard has an integrated RGB LED indicator that supports a customizable indicator color concept for easy operation. Thanks to its rugged nature, the Sinumerik One MCP can be used in harsh industrial environments and has an IP65 front protection rating.

Siemens Industrial Marginal Accounting – Expanding the Functionality of Machine Tools

With Industrial Edge, Siemens offers machine tool manufacturers and end users a new concept for the sensitive use of data processing advantages, with the ability to choose between marginal or cloud accounting for data processing depending on the use. Siemens is also expanding its portfolio in the field of marginal accounting for real-time analysis of field production data and its intelligent use. As part of the European Machine Tool Show in Milan 2021 and the Siemens Machine Tool Days, marginal hardware will be possible to be expanded together with the new hardware types IPC 127E and IPC 427E. Siemens will also introduce more new applications for a variety of uses.

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