AUBO robot application in automobile manufacturing

With the advent of Industry 4.0, collaborative robots work together next to car production workers, and then extremely high-power "human-machine collaboration" occurs, which will be an important development direction for car production to reduce staff and increase efficiency in the future. From the perspective of the development direction of human-machine collaboration, collaborative robots are used as human-machine collaboration and

AUBO robot application in automobile manufacturing

　　AUBO collaborative robot advantages

Brief and easy to use

Easy to install - it only takes half a day to perform new tasks evenly, and it can be adjusted sensitively according to changes in the production line

Easy to learn - drag teaching, visual programming, half an hour to grasp the programming method, 1 hour to complete the simple programming

High return on investment

Summarize that the capital is low, and the capital is recovered within 6-12 months, and the intelligent production can be completed without spending a lot of money on the transformation of the production line

Safe and stable

Collision protection is aborted, no need to set up a barrier area, the repeated positioning accuracy can reach ±0.02mm, improve the quality and consistency of repetitive tasks, and the new idea of process planning with limited layout space can be completed, and the policy of saving and reducing the investment of automation equipment and reducing staff can be completed, and the possible idea of reducing staff and increasing efficiency can be turned into a feasible plan for practice.

AUBO cobots can be used in automated operation scenarios in the field of cars and spare parts.

Screw locking

In the process of engine installation, the gear chamber cover plate locking screw process has high requirements, not only the installation sequence of 18 screws is clearly defined, but also there are strict requirements for tightening torque. The traditional method is to install screws manually, which is labor-intensive, and the installation quality is not consistent enough, which restricts the progress of the excellent rate of products. The use of collaborative robots for automatic upgrading, the use of robots to clamp screw guns, the use of vision for position detection, and the active locking of bolts can greatly improve product quality and improve production power.

The system has been running stably since 2019, and this workstation used to have 2 people, and now there is 1 person. Compared with manual screw locking, the collaborative robot active screw locking system has improved the output power by 18%, the product excellence rate has improved by 12%, and the labor cost has been reduced by 30%, and the use effect is good.

Glue dispensing

Traditional gluing using industrial robots or manual gluing, the use of industrial robots gluing demand to set up guardrail fences, the operation area to prevent operators from entering and exiting, covering a very large area, because the cost of the assembly line is very high, a lot of occupying the space next to the line and only completing a single operation is a waste of resources. With AUBO's cobots to complete the gluing operation, the operator can move around his or her work area without safety issues, with a small footprint and a sensitive layout.

Since the project was put into production in 2019, it has been running online for a total of about 6,000 hours (16 hours a day), the power has been increased by more than 50%, and the operation is in good condition.

Installation

The positioning of the shielding box of the electronic system of the car, the press-in of the fixed torque, and the process data are uploaded to the MES system. The traditional methods are manual installation, repetitive operations, and the installation quality is not consistent enough, which restricts the progress of the excellent rate of products.

AUBO collaborative robot cooperative vision camera, complete the positioning of the shielding box, press in the fixed torque, and upload the process data to the MES system, which can completely replace the human operation industry, ensuring the stability and consistency of the production process, which is the most basic and important link for the car industry.

Detection + loading and unloading

AUBO cobots also make it possible to quickly inspect online without protective fences, and through AUBO cobots equipped with vision modules, they can improve the detection power and increase the production power without disassembling and transforming the production line. The repeated positioning accuracy of other AUBO cobots can reach ±0.02mm, which can effectively improve the quality and consistency of repetitive tasks.

AUBO robot application in automobile manufacturing

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