It is necessary to build a smart motor in accordance with the high performance, miniaturization, and low cost of the computer
In the past, there was an idea of building a computer into the motor and controlling the motor on the motor side. However, computers that can be built into motors must be small, low-cost, and have high performance that can control the motor in real time, and such computer products have not appeared until recently.
According to Moore's Law, computers have been miniaturized and reduced by leaps and bounds
Developed an intelligent motor equipped with a small, high-performance microcomputer
Japan Denco also accepted the evolution of this technology, and the vector control of motors and the replacement of stepper motors with brushless DC motors promoted the application of microcomputers, but this time the control range of microcomputers was comprehensively expanded, and intelligent drive technology was established to control the motor itself with microcomputers.
High-precision servo, maximum efficiency operation, ultra-high-speed operation, soft start, overload monitoring, vibration suppression, etc., solve many problems related to motor control.
The microcomputer built into the motor can monitor the voltage, current, and speed of the motor, estimate the amount of load, and drive the motor in optimal operating condition. Torque adjustment and positioning can be performed with high resolution based on soft start, overload monitoring, etc. Unlike external ECU control, it is controlled in real time on the motor side, and it is highly responsive to changes in load, reducing the self-excited vibration associated with slow control and directly driving the load at low vibration. In addition, it is possible to reduce the number of flywheels, reducers, and other mechanisms required to absorb load changes, and to reduce the size and weight of modules. It can provide more value to the assembler.
When there is a deviation in the relationship between input and input, electromagnetic noise and vibration are generated.
If the deviation of input and output is eliminated through intelligent control, electromagnetic noise and vibration can be reduced and efficiency can be improved
The Group has the necessary technical resources such as motors, drives, and sensors
The evolution of computer technology has finally made the intelligence of the motor possible. The reason why Japan Denco succeeded in this area early on was that the group had not only motor technology, but also the technical resources necessary to realize the intelligence of motors, such as drives and sensors. In addition, the Group has a central basic technology research institute that is completely independent of the divisions, and this organizational structure allows it to respond to a wider range of R&D issues across the divisions (basic technologies across divisions). With the development of intelligent motors, the motor itself also plays a role as a sensor that captures surrounding information. This information is aggregated and analyzed in the Internet of Things (IoT) to generate new added value. From this point of view, Japan Denco plans to evolve motors into higher-level smart products in the future.
By converting motors to IoT and analyzing data, it is possible to grasp the characteristics and trends of their respective fields. And intelligent motors will become a great significance for changing society.
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