Recently, the high-quality robot brand Xinshida announced that the intelligent robot welding operation station at the foot of the power tower has borne fruit again - it has won the bulk orders of two tower manufacturers under PowerChina Group, ranked 107th in the Fortune Global 500 in 2021, for the second time. This is the second time that it has been recognized by the leading enterprises in this profession after the Xinshi Data Foot Welding Intelligent Robot Welding Station was handed over to these two companies in 2021. This marks that Xinshida Robot has gained a leading edge in the power tower profession with its teaching-free and intelligent thick plate welding skills. Xinshida will provide users with intelligent welding robots and integrated solutions of "benchmarking imports and surpassing imports" in the steel structure welding blue ocean shopping mall.
In the daily workshop production, Wuta company adopts the method of resting people, over the past year, the daily operation time is more than 18 hours, practice has proved that the new power tower foot intelligent robot welding station has high operating efficiency, reflects stability, can fully meet the needs of the power tower occupation, and assist enterprises to complete the rapid delivery at the same time, effectively reducing labor costs.
The steel structure occupation is divided into equipment steel structure, building steel structure and bridge steel structure, and the power tower belongs to the equipment steel structure, and the occupational commonality is a variety of types, small batches, thick plate welding, and high requirements for weld strength. The profession is now in the stage of rapid development, welding is the key skills and quality control methods of steel structure engineering production and installation, and has a vital position in the construction of the project, and the number of welders is quite large, welders are expensive, and it is difficult to recruit workers very outstanding, and it is an important blue ocean shopping mall for welding robots.
The power tower is a typical project-type occupation, because of the diversity of steel structure forms, the high degree of product customization, the characteristics of a variety of types and small batches, and the plates are thick plates, and some products even have grade weld requirements.
In response to the pain points of users in the steel structure profession, Xinshida innovatively uses parametric programming and laser-guided welding skills to build a Xinshida tower foot welding intelligent robot operation station, which allows users to only input simple workpiece scale information, and the robot completes the acquisition of weld trajectory through the laser identification system, and actively calls the parameters of the welding expert database, so as to complete teaching-free and intelligent welding.
Advantages of Xinshida welding robot system
The system is mainly composed of Xinshida SA8/1800 robot, laser sensor, Aotai Pulse MIG-630RP welding power supply and large-tonnage positioner.
According to the characteristics of a variety of types and small batches of products, Xinshida Robot has developed a parametric programming software through deep customization and in-depth customization of the underlying code, so that on-site workers can quickly put into production by simply inputting workpiece scale information.
In view of the problem of poor consistency of workpieces caused by on-site workpiece alignment and blanking deviation, the system combines welding process requirements, laser sensors to recognize other workpiece information, and accessibility requirements, accurately plans the welding trajectory and guides the robot to accurately reach the weld position, and can identify various weld types such as lap, butt, and corner joint, and can effectively resist arc light, spatter, and high temperature.
Pulse MIG-630RP welding power supply is a professional special welding power supply developed for thick plate and ultra-thick plate welding in the long-term cooperation between Xinshida and its strategic partner Shandong Aotai Electric.
In the future, Xinshida will deepen the power tower occupation, provide more diverse robot intelligent solutions for the profession, and apply the skills and experience accumulated in the power tower occupation to the new blue ocean of steel structure occupation
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