Switch Mode Power Supply (SMPS) will cause the base of the switch tube to fail to get the switching pulse and intermittently operate due to the short circuit of the load, the failure of the self-vibration circuit and the loss of control of the protection circuit, which makes it difficult to locate the shortcomings of SMPS. The difficulty of the repair operation is due to the improper method, which will expand the shortcomings and constitute the phenomenon of continuous burning of the switch pipe, so the author believes that the inspection of SMPS should isolate the circuit and check the location of the intermittent defects step by step.
Independent power supply, remove protection, check the shortcomings caused by the loadSMPS and linear regulated power supply are different, and the no-load condition is easy to break down the switch tube, therefore, when SMPS is damaged intermittently and repaired independently# the load and protection circuit are all disconnected together# must be carried with a false load on the power supply of the main load power supply group. The selection of false load according to the power supply power and test conditions, can be used incandescent lamp or electric soldering core, some people have written that the incandescent lamp as a fake load due to the cold state resistance is very small, the switch tube starting current is large, it is easy to constitute the switch tube damage A short test and theory of the support of the test and theory, the test and theory prove that the SMPS voltage regulation scale is wide, will not present the phenomenon of switch tube damage, and the light and dark of the incandescent lamp has the function of indicator, which is worth promoting. If the power supply can operate normally after the false load is connected, the load size or input voltage can be appropriately changed, and the power supply can have a stable output, the power supply can be judged to be intact, and the disadvantage lies in the load; On the contrary, the shortcomings are investigated in the second step of the power supply.
Independent vibration circuit, check the shortcomings caused by the voltage regulator circuit moduleAt present, SMPS does not deal with the "hot bottom" problem, and a large number of parallel optocouplers are used to control the voltage regulator SMPS, when the suspect voltage regulator circuit presents a problem and SMPS is intermittently operated, the two control pins of the hot ground end of the optocoupler can be disconnected # and a 10k variable resistor is connected at the original pin, so that the vibration circuit is independent, and the influence of the voltage regulator circuit on the switching circuit is cleaned, but the safety method of low-voltage power supply should be selected, When SMPS can start normally and there is a voltage output, it can be cleaned The vibration circuit presents a shortcoming, the shortcomings are in the voltage regulating circuit, the problem is mostly the comparison with the damage caused by the damage caused by the optocoupler, most of the damage will cause the optocoupler to be damaged together, if there is no voltage output, it is indicated that there is a problem with the vibration circuit part.
Gradually restore the protection circuit, check the shortcomings caused by the protection circuit moduleSMPS introduces over-current protection, over-voltage protection, under-voltage protection, and over-temperature protection
While protecting the SMPS itself safely, it also avoids damage to other operating circuits caused by the shortcomings of the SMPS. Most of the overcurrent sampling points of the overcurrent protection circuit are at the emitter potential of the main vibrating power tube. According to the voltage after AC rectification filtering or the power supply voltage of the main load, the sampling point of the overvoltage protection circuit is intermittently sampled and judged by the Zener diode & stable voltage tube.
The sampling point of the short-circuit protection circuit is generally intermittently sampled by the diode to the power supply of the low voltage group of the output of the regulated power supply, and a "latching circuit" is arranged inside the power supply selected by some equipment, and the "latching circuit" is a protection execution circuit in practice, and the intermittent control of the intermittent circuit is based on the signal transmitted from each sampling point. After cleaning and operating normally after ensuring that the defects of the vibration circuit and the stable circuit are cleaned, one protection is added before the protection is activated, and the defects of the power supply can be determined by what kind of protection circuit is introduced.
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