Today, when the world is focusing on the development of new energy industries such as electric cars and energy storage batteries, the power battery pack is a very central component, and the battery tray, as its main carrying component, plays an important role in accepting the battery, resisting the impact of the external environment, and ensuring the safety of the car. However, the battery tray is prone to deformation and cracks in the production process, so it is very important to carry out high-precision automatic three-dimensional detection, which is closely related to the performance and safety of new energy cars.
1. Traditional manual measurement is time-consuming and labor-intensive
The battery tray of new energy cars has a large scale and high waterproof requirements, relying on the traditional manual measurement method, which not only increases the difficulty of measurement, but also cannot guarantee the accuracy, and the demand consumes a lot of manpower and low power.
2. Space is limited, and detection sensitivity needs to be improved urgently
In the car production workshop, each area has a fixed assembly content, and the space is limited, in this case, if the sensitivity of the battery tray detection can be improved, the production power will be greatly improved.
3. There are many holes, there are reflective areas, and the measurement accuracy is easily affected
There are a large number of through-holes, threaded holes, and light holes on the battery tray, which need to be detected according to critical scales such as hole position, hole diameter, and hole distance, and there are reflective areas in the tray, and the measurement accuracy is easily affected.
Handling scenarios
AUBO i10 collaborative robot is equipped with a high-performance 3D probe to quickly capture the surface details of parts, sensitively measure the three-dimensional scale data of parts, accurately position, automatic detection, and improve power, helping new energy cars improve battery safety and performance, and make cumbersome measurement problems easy to handle!
1. Large arm span operation, multi-angle and all-round detection
In view of the large scale of the battery tray of new energy cars and the increasing difficulty of manual measurement, AUBO i10 collaborative robot uses its large arm span to detect, and the operating radius can reach 1350mm, which can extend the scale more widely, effectively dealing with the large-scale detection of medium and large parts. At the same time, each joint of the cobot has the ability to rotate ± 360°, which can comprehensively detect the battery tray from multiple angles and in all directions.
2. Rapid arrangement, more sensitive detection
In the car production workshop, the person is fixed, the space is limited, and the manual detection is not only simple, but also increases the manpower cost. AUBO i10 cobot covers an area of only about 1 square meter, without changing the original production line layout, sensitive layout, and can use hoisting mode, more space-saving. The robotic arm, mobile chassis, and 3D probe equipment are integrated into one, equipped with a detection data transmission system, to find the most time-saving action posture trajectory for detection, the detection method is more systematic and sensitive, and can operate 24 hours a day, greatly improving the detection power.
3. High-precision measurement, do not let go of any details
In order to ensure the safety and performance of the battery tray of new energy cars, the accuracy of the detection data is very important. AUBO i10 collaborative robot has accurate positioning, millisecond-level system response speed to ensure positioning accuracy, and repeated positioning accuracy can reach ±0.03mm, completing high-quality and efficient detection of through holes, threaded holes, light holes, etc., obtaining critical scale data such as hole position, hole diameter, hole distance, etc., and detecting detailed parts one by one.
After obtaining the corresponding measurement instructions, the collaborative robot can carry out high-precision measurement for a long time, perform high-precision missions at a constant speed, and adhere to the consistency of actions, greatly reduce labor costs and human errors, and greatly improve the production power.
Up to now, AUBO and its partners have successfully entered many fields such as cars, electronics, and medical equipment, which are safe, efficient and effective. We trust: as a sunrise industry, new energy cars will play a greater value and role in scenarios such as loading and unloading, assembly, testing, and screw locking in the process of rapid development
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