In order to help the sustainable development of future-oriented food enterprises, SMC has been constantly innovating, and recently brought a wave of energy-saving, safe, clean and durable products, especially HF series products and solutions.
With the continuous upgrading of industrial intelligent manufacturing, the requirements for safety and hygiene standards in all aspects of food production and processing are constantly improving. Safety and hygiene are at the core of SMC's ongoing efforts to provide professional solutions to customers in the food industry.
In order to contribute to the sustainable development of future-oriented food enterprises, SMC has been constantly innovating, and recently brought a wave of energy-saving, safe, clean and durable products, especially HF* series products and solutions.
Under the high standards and strict requirements of food hygiene, the supporting pneumatic components must have high corrosion resistance to the cleaning liquid (such as hydrogen peroxide) of the equipment, the filled beverage, the impurities in the environment, and the ozone used for sterilization in the workshop. If it is used in the occasion of water droplet splashing, it is necessary to ensure the long life and clean design of the product, and it is easy to clean, easy to install and maintain.
1. Clean container solenoid valve
SMC cartridge solenoid valve JSY5000-H series, with clean design, can be directly flushed with cleaning liquid. The body rubber is made of EPDM and the spool rubber is made of HNBR, both of which have excellent ozone resistance and therefore have a longer service life in the ozone-sterilized workshop environment.
It uses IP69K-rated and FDA-compliant materials, has a flow rate of up to 1600 L/min (ANR) and a low power consumption of 0.1W*, and supports IO-Link-based IIoT for remote data and parameter transmission over a network.
※ Standard: 0.4W.
With power-saving circuit (custom specification) 0.1W [0.4W start, 0.1W hold]
2. Contribute to HACCP, FSSC22000 and other certifications
The Sterile Filter SFDA series is a filter element with hollow fibers with a filtration rating of up to 0.01 μm (99.99% capture efficiency) for the removal of bacteria in compressed air. (Bacteria Trapping Performance LRV*1≥9) The body is made of materials that comply with the FDA and Japan Food Sanitation Act*2 and is grease-free. Suitable for blowing directly into food.
*1 Bacterial capture performance is demonstrated by LRV (Bacterial Logarithmic Decline Value).
*2 contact fluid part: resin, rubber
Application examples
3. EHEDG certified pneumatic joints
SMC introduces the EHEDG-certified pneumatic couplings KFG2H□-E series and complies with FDA and EU-1935/2004 standards. Applicable medium: water, steam and compressed air.
Polished stainless steel SUS316 for effective cleaning and prevents liquid build-up and dirt adhesion.
4. The material conforms to FDA certified suction cups and trachea
Globally, the food industry requires United States Food and Drug Administration (FDA) standards for durable, harm-free materials. For this reason, SMC has developed and designed products that are suitable for this standard.
The ZP3P series is made of silicone material that complies with FDA 21 CFR § 177.2600 dissolution test and has a sealed skirt design that reduces leakage and provides the best sealing performance. It is very suitable for adsorption and handling of flexible film packaging workpieces.
In addition, the polyurethane hose TU-X214 series, which is made of materials in accordance with FDA and EU No. 10/2011 standards both inside and outside, can be used for a maximum pressure of 0.8 MPa (20 °C) and a temperature operating range of -20 - 60 °C (compressed air) or 0 - 40 °C (water - non-frozen).
5. Environment-resistant stainless steel design
The stainless steel cylinder CG5-X2977 series has a round appearance and is easy to clean. All exterior parts are made of stainless steel and resistant to acids, alkalis and aggressive cleaning agents, making it ideal for use in water droplet splash areas in the food and beverage industry.
ZH□□-X267 series is all made of stainless steel (equivalent to SUS304) without sealing materials, with a maximum operating temperature of 260°C and no grease.
Food safety and equipment safety have always been a topic of great concern to SMC. In order to minimize or avoid maintenance and repair costs, as well as losses due to downtime, product reliability and maintainability are critical.
1. F.R.L. modular unit
SMC is designed according to HACCP and other standard hygiene management, and the filtered compressed air quality meets the requirements of ISO 8573-1:2010 [1:4:1], which helps your equipment to obtain FSSC22000 certification, so you can use it with confidence.
Antibacterial· deodorant· sterilizing filter
The antimicrobial activity value is 4 or more*1, and the bacterial trapping capacity LRV is ≧9*2
The oil concentration on the secondary side is less than 0.003mg/m3
Maximum flow rate: 800 L/min (ANR)
Example of a pneumatic circuit for food blowing:
* Please use the HF□ series or HF□compatible products on the secondary side of the refrigerated air dryer.
2. Large-flow digital flow sensor
A PF3A series digital flow sensor detects a wide range of flow rates. Models with a 4-screen pressure/temperature sensor (modular type) can detect flow/pressure/temperature simultaneously, thus providing good visibility during operation.
Improved resistance to condensation · impurities, avoiding loss of accuracy and damage.
In order to achieve the dual carbon goal and promote the green transformation of food production, SMC has developed a series of energy-saving and efficient pneumatic products to help food companies improve energy efficiency and reduce operating costs.
1. Gas-saving booster valve
The VBA-X3145 series booster valve can increase the local air pressure in the plant by up to 4 times! Full pneumatic equipment, no power supply, less heat, simple configuration, saving energy and cost.
2. Gas-saving powerful air gun
The IBG series is able to blow air instantaneously, reducing air consumption and working time. The high peak pressure and increased impact force make it possible to remove dust that is difficult to remove with conventional blowing methods in a short period of time.
3. Energy-saving speed control valve
Energy-saving speed control valve AS-R series (with pressure reduction function), AS-Q series (with rapid exhaust function).
The AS-R series is an integrated design of a speed regulator and a pressure reducing valve with reverse flow function, which is 85% smaller in size and has 7 levels of flow regulation. The AS-Q series is an integrated design of speed control valve and quick discharge valve, and also has 7 levels of flow regulation function. Mounted on the cylinder, it reduces air consumption by 30%.
SMC pays great attention to food safety and energy efficiency, and we will do our best to meet the requirements of safety, hygiene, low-carbon and environmental protection of the automated production line of food enterprises, help you achieve cost reduction, efficiency increase, transformation and upgrading, and accelerate the development in the direction of green, digital, intelligent, flexible and networked!
With 532 sales outlets in 83 countries and regions around the world, SMC will be your most loyal automation partner!
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