Xinshi Dazhong is an automation solution for the lithium battery industry

Create Date: 2024-8-30 12:03:23|Source: Xinshida/STEP

The "New Energy Vehicle Industry Development Plan" was released, and the power battery industry welcomed another blockbuster, and battery companies strengthened their layout. The production of lithium batteries is complicated, from raw materials to finished batteries, a total of about 10 processes are required, and each process will minimize human interference, so as to ensure the safety and consistency of the final product cell, and improve the level of automated production must be put on the agenda.
Xinshi Dazhong is an automation solution for the lithium battery industry

For the whole process production line of lithium battery occupation, STEP Group provides a complete set of automation solutions. According to Zhongweixing bus controller/card, servo and HMI, the motion control solution of equipment and line body in each process section from electrode production, cell assembly to post-processing can be realized to ensure the accuracy and stability of production and processing.

The SCARA robot cooperates with AVS vision, which can quickly connect multiple processes such as lamination, tab pre-welding, testing, welding, gluing, coating, hot melting, and shelling, and complete the flexible operation based on the above blanking.

1. Spot welding

The tabs and the substrate are hot-melted together by a welding head.

2. Lamination

The positive and negative electrodes and the separator are assembled together, and after the glue is completed, the pole core is formed.

3. Pouch cell sorting

By electrically detecting the battery packs in a row, the cells can be sorted.

4. SCARA loading and unloading

AR5215 loading and unloading in a lithium battery stacking machine.

Lamination speed: 60ppm

Lamination accuracy: ± 0.025mm

Replace Japan imported brands

Cooperate with vision to locate and grasp materials

System Benefits

EtherCAT bus control, fast servo response, strong anti-interference ability, self-tuning simplifies debugging.

Innovative direct drive technology: disconnect the reducer and screw rod, and greatly improve the accuracy of the equipment.

Efficient and stable motion control products ensure efficient and stable operation of the equipment and effectively control speed fluctuations.

SCARA multi-model selection, more than 20 types of lithium battery process application experience, fast cycle time and high precision, with instruction programming, visual calibration, visual grabbing, PLC communication, IO input and output, fast palletizing waiting and other application functions.

Individual solutions: Help to plan the entire machine and break the bottleneck of machine speed.
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