AUBO machine spraying greatly improves efficiency, reduces costs and increases efficiency

Spraying is an important part of product manufacturing, which is related to the appearance quality of the product and is also an important component of the value of the product. Due to the poor working environment and danger to human health, the spraying category is facing an extremely severe employment crisis, so the introduction of robot active spraying system in the spraying field is accepted by more and more manufacturers.

AUBO machine spraying greatly improves efficiency, reduces costs and increases efficiency

Time-consuming and laborious, the cost remains high Manual spraying in the spraying power, paint film function, paint utilization rate of the drawbacks are increasingly flashing, with the rising cost of labor, the use of manual spraying, can not keep up with the economic development steps of enterprises.

The skill threshold is high, and there is a "labor shortage" Recruiting a skilled sprayer requires a high salary, but the high-risk working environment makes recruitment more difficult.

High-risk environment is harmful to the body Sprayed paint generally contains a lot of benzene, toluene, xylene and other chemical components with strong harm, the evaporative organic compounds and dust in the coating seriously affect the health of workers, and they are in such a working environment for a long time, and they simply suffer from occupational diseases such as pneumoconiosis.

AUBO cooperates with ecological partners to integrate professional resources and provide automatic spraying solutions for different occupations and customers. It can effectively improve the quality of paint film, spraying power, paint utilization rate, and reduce labor cost.

Improve the spraying quality AUBO robot spraying track has good repeatability, accurate track, common spraying speed and uniform film thickness. The start of the spray gun can be controlled without offset to ensure the specified spray thickness.

Improve the spraying power The product yield rate is improved, the commonality is good, the number of technical paint repair is reduced, and the modification of spraying parameters can be completed without stopping the line. AUBO robots have high reliability, stable operation, low failure rate, and can operate continuously in combination with production needs.

Reduce the cost of labor and coating The use of AUBO robot spraying can reduce the waste of spraying and spraying. Compared with the old spraying mode, it can save manual assistance, reduce manual skill requirements, and save manpower costs.

Military-grade "explosion-proof, protection grade IP65, high safety factor

The painting environment is harsh, the composition of the paint is chemical, the paint mist and other gases evaporated are flammable, and the spraying site is like a gasoline station, which is flammable and explosive.

The robot needs to be powered on, and if the protection is not proper, it will burst out. Therefore, the first thing to consider when spraying robots used in closed spaces is the issue of explosion protection.

Generally speaking, robots used in special operating environments generally have an IP rating of 54 or more. AUBO explosion-proof cobots have a high protection level of IP65, which can effectively reduce safety hazards.

The robot needs to be powered on, and if the protection is not proper, it will burst out. Therefore, the first thing to consider when spraying robots used in closed spaces is the issue of explosion protection.

However, in order to reduce the external influence and prolong the service life, in practice, a waterproof and dustproof cover will still be put on the robot, so that the robot is more stable and safe when spraying.

"Drag-and-drop" operation, lower the threshold of application, and complete rapid production

How to quickly master the use skills of robots and quickly complete production is the first problem that enterprises will consider when choosing robot replacement.

AUBO robot can manually pull the robot to the designated position or move along a specific track by dragging and teaching, and the motion path can be generated, and the spraying task can be taught in an intuitive way, which is simple and convenient to operate. In addition, AUBO cooperates with ecological partners to provide spraying packages, so that users can control all spraying parameters and flexibly operate and use them according to practical needs.

Spraying is more harmful, many factories will be sprayed in the operation area alone, such areas are generally limited in space, when operating, the robot is required to have a high degree of flexibility and freedom, and its own volume can not be too large.

In the use of painting in a water pump enterprise, the amount of manual spraying operation is large, the simple spraying is uneven, and the defective rate of the finished product is high. AUBO i5 collaborative robot is used for water pump painting, which can be quickly laid out and used by dragging and teaching, and the paint output is stable, and all angles can be sprayed evenly. Compared with manual spraying, the defective rate of products can be close to 0. It can adapt to different types of water pump painting, improve the production power, and complete the automatic water pump painting operation.

Increase production and efficiency, and be more flexible

Spraying is more harmful, many factories will be sprayed in the operation area alone, such areas are generally limited in space, when operating, the robot is required to have a high degree of flexibility and freedom, and its own volume can not be too large.

AUBO cobots occupy only 1m² and offer high flexibility. The I series cobot has different load capabilities of 3kg to 20kg, and the support ± of each joint rotates 360°, simulating human hands, spraying at various angles, even if it is a fine internal and external coating of the workpiece. And it can complete a variety of installation methods such as flip installation and side hanging, which greatly meets the needs of different customers in use scenarios.

In the case of a plastic products company, the poor working environment and the inefficiency of manual spraying caused the company to suffer from development difficulties. The company introduced AUBO i5 collaborative robot, which clamps the powder spraying gun and uses a grating sensor to evenly spray the product, and the powder paint utilization rate is nearly 100%. The repeated positioning accuracy is ±0.02mm, and the positioning and powder spraying of the workpiece parts are completed, and the accuracy is higher.

Compared with manual powder spraying, the automatic spraying rate is more than 90%, the output power is improved by 30%, the product quality rate is improved by 30%, and the labor cost is reduced by 50%.

Of course, in addition to the above-mentioned uses, AUBO works with ecosystem partners to continuously explore new use scenarios. With the development of science and technology, more and more operations will be replaced by automated equipment, which will liberate operators from the deep and harsh working environment, optimize production efficiency, reduce occupational injuries, and provide a more friendly and safe working environment.

AUBO machine spraying greatly improves efficiency, reduces costs and increases efficiency

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