On June 16th, the first day of the ESSEN exhibition, the booth of Xinshida was crowded, and there were many highlights - steel structure, power tower foot, electric vehicle, intersecting line, construction machinery and other industries users attach importance to the high-skill and difficult welding application treatment scheme, welders attach importance to machine vision and high-level algorithm blessing, dual-machine collaboration, arc tracking, thin plate and medium plate robot welding process
Construction machinery
The construction machinery industry has shown a high growth trend in recent years. Xinshida has made a comprehensive layout for the construction machinery industry - in the construction machinery main engine factory, Xinshida Intelligent Production Division, relying on its own system integration skills in the field of car body-in-white, provides the whole plant intelligent production and processing plan, Zhejiang Dingzhi project has set a benchmark for the construction machinery industry; In the construction machinery parts enterprises, the new Shida Robot Division has successively launched the processing scheme of loader girders, loader beams, coal mine conveyor rollers, tower crane motor seats, fuel tanks and other components in XCMG, Sany, Shandong Lingong and other construction machinery supporting enterprises.
This time, the new Shida used dual-machine collaboration skills to develop a high-end welding function package, comprehensive use of laser tracking, positioner collaboration and other functions, combined with the self-developed robot control system, completed a maximum of 13 axis collaboration, after all, broke the shopping mall competition format monopolized by imported robot brands in the past. In addition, Xinshida has developed the technology of thin plate small current arc stalking, completed the 110A small current arc stalking, the thinnest support to 3mm fuel tank plate, low spatter, no grinding, reduce the back process, improve the product production power, and the performance is international first.
With the implementation of installation-type construction, the construction industry factory production and installation construction, the use of steel structure is increasing. Together, because of the small quantity of orders and multiple batches, the degree of standardization of incoming materials is limited, and other practical difficulties, but also plague the automation in the factory production process of steel structure products. In the past, robot welding methods such as touch finding were used, because of the long positioning time and low welding power, facing rapid growth of orders, and users were very distressed.
Xinshida innovatively applies 3D vision and parametric programming to steel structure welding, uses parametric programming to determine the approximate orientation of the weld of the workpiece, and uses the 3D camera to shoot the three-dimensional information of the workpiece in real time, quickly and stably extracts the weld information, increases the positioning speed by 80%, and deals with the welding power problem. This skill has been successfully applied to the welding of messy workpieces such as steel structures, steel bars, heat exchangers, and mesh structures.
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