Omron - the application of intelligent logistics ring sorting line

Create Date: 2024-8-30 12:03:23|Source: Omron/Omron

Process introduction

The circular sorting line is the core equipment of the entire intelligent logistics system and the key link to improve the sorting efficiency. The equipment is mainly composed of four parts: trolley, camera system, loading area, and unloading area (also called grid mouth area):
Omron - the application of intelligent logistics ring sorting line
  problem

How to get the real-time location of the car?

When the trolley moves in a circular with the line, how to get the real-time position of each trolley?

How to ensure that the trolley is accurately discharged?

Up to 200 trolleys, a total of 100 grids, how to ensure that the trolleys are accurately discharged to the target grid?

solution

1. Real-time location acquisition of the trolley

Through the combination of multiple sensors, the real-time position of each trolley is obtained by means of I/O accumulation and signal zeroing.
Omron - the application of intelligent logistics ring sorting line
  2. The trolley is accurately unloaded

The information such as the lattice, the real-time position of the trolley, the timing of blanking and the blanking command are integrated, and the accurate blanking under the high-speed operation of 2m/s is realized through the precise underground material selection algorithm.

Control system

The entire core control system is built by using one master and one slave PLC, and the data information between PLCs is quickly and stably exchanged through EtherNet/IP network, which not only reduces the hardware cost of customers, but also improves the sorting efficiency and accuracy of equipment.
Omron - the application of intelligent logistics ring sorting line
  Deliver value

Blanking accuracy: 99.9%

Linear speed: 2m/s

【Management】

■ Improve productivity by providing predictable material delivery times and reducing human error. Optimize your workforce and redeploy workers to perform higher-value tasks.

■ Compared with traditional AGVs, it can be safely navigated without using ground magnetic stripe or wall-mounted beacons, and is not affected by obstacles, self-avoidance, without human intervention, more flexible operation and lower total cost.

【Management】

■ Omron's Fleet Running Work Platform (FLOW) solution provides an intelligent fleet management system that monitors mobile robot locations, traffic flows, and job requests to ensure that factories are operating in an efficient manner.

■ Omron's NX series of mechanical automation controllers can collect, store, and analyze on-site production data, improve management issues, and increase productivity.

【Engineer Layer】

■ The speed of the line body is up to 2m/s, and the cutting accuracy is close to 100% under high-speed operation.

■ The control software carried by the robot can reduce the programming work in the production execution system (MES) or enterprise resource planning (ERP) system.

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