At present, a lot of steel structure welding production still chooses the way of manual welding, because the steel structure welding engineering quantity is huge, the welding environment is harsh, the risk of large-scale component operation is high, and the welding labor intensity is large, together, the repetition rate of the steel structure components is low, the non-standard parts are many, the node mode is messy, the plate thickness is large, and the traditional automatic welding equipment is difficult to use efficiently. For a time, steel structure production enterprises have shown a shortage of welders, and a "worker" is difficult to find.
In view of the characteristics of the construction of steel structures, EFORT has joined hands with its strategic partner Gongbu Intelligent Manufacturing to develop intelligent and systematic welding equipment, promote the transformation and development of steel structure enterprises to intelligence, digitalization and informatization, and become an innovative solution to solve the steel structure welding profession.
The intelligent welding equipment system of steel structure identifies the weld orientation of structural parts through visual recognition or 3D digital model import of components, and plans the robot path, and then accurately identifies and calculates the weld orientation through laser scanning;
The welding process expert system, according to the operation requirements of welding, combined with the welding posture, welding trajectory and process parameters, intelligently generates the operation program of EFORT welding robot, and starts operation with one click. The whole process does not need to be manually taught, just move the mouse on the screen, click in order, and the programming can be completed. The program is transmitted to the robot controller, and the robot executes the program to complete the steel structure welding operation.
The above picture shows the ground rail seven-axis intelligent welding operation station, which innovatively selects the welding robot vision skills + robot adaptive intelligent welding system, reduces the amount of robot teaching operation by 95%, and completes the transformation of robot welding from "robot welding automation" to "robot welding intelligence". This type of intelligent welding operation station is especially suitable for the construction of steel structure real truss structure and frame structure, column and beam of portal steel frame, etc., which can help customers easily overcome the challenges of low target repetition rate, many non-standard parts, messy node methods, and large plate thickness in the operation.
The above figure shows a multi-axis linkage intelligent welding operation station, which comprehensively uses robot vision skills + robot adaptive intelligent welding system, and selects the installation method of inverted welding robot together, which greatly increases the flexibility and accessibility of the robot, and can include the welding production and use of various styles of steel structures.
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How to release the EFORT robot arm urgently
1. In case of emergency, you can click the brake release function to release any axis of the robot.
2. For smaller robot models, the robot arm can be moved manually, but moving larger models may require the use of an overhead crane or similar equipment. Before releasing the brake brake, make sure that the arm weight ...
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How EFORT MES can improve the digital intelligent manufacturing capabilities of enterprises
MES (Manufacturing Execution System) is a set of production information management system for the fulfillment layer of the workshop of manufacturing enterprises, which can complete the optimization of the entire production process of products from order to logistics delivery.
When it comes to MES ...
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The safety that EFORT robots should pay attention to when running automatically
1. In automatic operation, never enter or partially enter the safety fence. Also, make sure that there are no people or obstacles left in the safety fence before starting the robot.
2. In automatic operation, the robot is waiting for the timer delay or external signal input ...
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Precautions for EFORT ER3-600 robot when performing adjustment, operation, maintenance and other operations
1) Workers must wear work clothes, safety helmets, safety shoes, etc.
2) When the power is turned on, make sure that there are no workers within the range of the robot.
3) The power supply must be cut off before entering the robot's range of action to operate.
4) Overhaul ...
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EFORT robot palletizing function
This palletizing function is a palletizing process for customers to customize the palletizing type and hierarchical relationship, and several parts of the palletizing process can be used by setting several parts of the palletizing process and then combining them simply. There are three main parts of general palletizing, which are basic settings, process settings and production.
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EFORT won the "OFweek 2020 China Robot Industry Excellent Product" award
On April 7, the "OFweek 2021 (10th) China Robot Industry Conference and Veken Cup Annual Award Ceremony" hosted by the high-tech career portal OFweek Veken and · Robot hosted by OFweek Veken was grandly held in Shenzhen.
Ontology makers from the robotics profession ...
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There are five principles for the safe use of EFORT industrial robots
1. Install the robot in a safety fence without loopholes, so that personnel can be effectively prevented from entering the robot work area during the operation of the robot.
2. The safety door on the fence should be equipped with a safety latch and its locking mechanism, the safety gate must be opened by pulling the latch, and ...
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EFORT spraying test center was renovated and upgraded
Spraying has a wide range of applications, distributed in decoration, construction, automobile manufacturing, shipbuilding and other occupations. According to incomplete statistics, there are 2 million painters in China. However, with more and more people attaching importance to health, the national environmental protection policy is becoming more and more stringent, and the labor shortage of spraying professions is increasing.
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Safety when EFORT runs automatically
1. In automatic operation, never enter or partially enter the safety fence. Also, make sure that there are no people or obstacles left in the safety fence before starting the robot.
2. In automatic operation, the robot is waiting for the timer delay or external signal input ...
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EFORT welding robot leads intelligent welding
EFORT is one of the few domestic robot enterprises at the same time layout of the center parts, the whole machine development and engineering application of the ability of the manufacturer, independent center parts to create differentiated competitiveness and cost control ability, channel machine products are widely covered including new energy, 3C and other occupational needs and welding, ...
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EFORT received five awards from the "Capek Prize".
On August 28, 2020, the 6th Capek Award was awarded by the Wuhu Municipal People's Government, sponsored by the Mechatronics Technology Use Association of China, and jointly organized by the People's Government of Jiujiang District, Wuhu City, Wuhu Development and Reform Commission, China Robot Network and Wuhu Binjiang Intelligent Equipment Industry Development Co., Ltd.
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EFORT Robotics has entered multiple production bases of CRRC and realized batch application
On January 14, EFORT mentioned in an interaction with investors that EFORT's robot spraying system has now entered CRRC's Dalian, Luoyang, Changchun and Changde bases, and has completed batch application; Together with related robotics and automation solutions, it has now been expanded to include Alstom and Bombardier ...
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Technical principles and technical characteristics of EFORT industrial robots
Industrial robot skills are an important goal to measure the strength of a country's industrial production ability. The structure of industrial robots is complex, and the posture and action shape of the end actuator are the result of the cooperation of multiple axes, so how to deal with the pose and motion track of the end actuator is particularly important. Machine...
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Inspection of EFORT robots after start-up
Whether the robot starts normally and whether it can enter the teach pendant interface normally.
Check whether the signals of emergency stop buttons, safety doors, light curtains and other safety devices are normal. Ensure that the safety device can operate normally and effectively.
The robot is operated on the servo in the form of teaching, and the drive is checked and driven.
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EFORT opens up the era of intelligent shared spraying
On July 19, 2021, EFORT Shenzhen Youwei Skills and Huiyoumei Intelligent Sharing Spraying Center was held in Jiangxi Nankang Home Furnishing Town. Blue Technology" press conference, the world's first "true LED intelligent coating treatment solution". Jiangxi Nankang government leaders, part of the country's home furnishing industry agglomeration ...
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EFORT received an overseas robot order of 241 million yuan
Recently, Autorobot, a subsidiary of EFORT Robotics, received an order from the mass group for the purchase of the ID.3 pure electric car body panel and rear wheel cover welding line at the Wolfsburg plant in Germany, with a total project value estimated at about 241 million yuan (32.9 million euros).
In 2017, Egypt ...
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EFORT's SCADA system helps enterprises achieve digital transformation
With the experience of developing domestic industrial robots and intelligent manufacturing systems, EFORT has put forward an integrated digital solution for furniture enterprises to complete intelligent factory innovation.
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Features of EFORT cobot ECR5
The ECR5 collaborative robot is a six-axis collaborative robot independently developed by EFORT, with a payload of 5kg, a working range of 928mm, and a robotic arm weight of 20kg. The end function button simplifies the operation, the end running speed is up to 2.8m/s, and the repeatability positioning accuracy is ±0.03mm.
According to reports, the ECR5 ...
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Safety during the test run at EF
During the test, there may be design errors, teaching errors, and work errors in various elements such as teaching programs, fixtures, and logic controllers. Therefore, it is necessary to further improve safety awareness when conducting test runs.
The following points need to be paid attention to during the commissioning process:
1. First of all, make sure ...
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How to evaluate whether the workspace of EFORT palletizing and transferring robot meets the project requirements?
EFORT has carefully prepared a 3D model of the robot for customers, including the envelope diagram of the scale of the robot, please log in to the official website of EFORT to download the corresponding robot 3D model, open it with 3D software, and place the product in the 3D envelope diagram of the robot.
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