In recent years, the rapid development of automatic winding machine, in order to meet the requirements of high efficiency and high output, the automatic model generally adopts multi-head linkage design, Xinshida operation control adopts motion controller and servo system as the control core of the equipment, and cooperates with manipulators, pneumatic control components and execution accessories to complete the functions of automatic wire arrangement, automatic foot wrapping, automatic thread trimming, automatic loading and unloading skeleton.
This model has high production efficiency, greatly reduces the dependence on labor, and the production quality is relatively stable, which is very suitable for processing occasions with high output requirements.
In the figure, Xinshida has developed a variety of solutions for automatic winding machines, such as: U-shaped structure winding machine, 8-axis hollow structure winding machine, self-adhesive hollow coil winding machine, double-needle brushless stator coil winding machine, double flying fork winding machine, etc.
The typical winding structure of the double flying fork winding machine is divided into 3 rotation axes, namely: the left flying fork shaft, the right flying fork shaft, and the rotating shaft. All 3 axes are driven by motor + synchronous belt.
Left and right flying fork shafts: used to drive the copper wire to do circular motion, and wrap the copper wire around the iron core;
Rotating shaft: used to drive the core to rotate at a fixed angle, and rotate the groove that needs to be wound to the position where the flying fork shaft can be wound;
The process of internal winding winding machine is mainly divided into feeding, winding, arranging, stripping, tin melting, and spot welding:
Feeding process: install the coils needed on specific abrasives to facilitate automatic wire pulling during the winding process;
Winding action: mainly according to the shape of the mold to fix the winding;
Wire arrangement and winding action: the two core actions of the whole machine, the completion of the winding will involve the wire arrangement;
Peeling process: peel off the enameled wire at the end of the thread (generally use a peeling machine or laser to peel the paint);
Tin melting action: prepare for the later spot welding;
Spot welding process: Spot welding is performed for the joints of the coils
The new Shida operation control winding machine scheme supports multi-station simultaneous action, sets the processing process parameters through the control software, the servo system responds to the motion planning instructions of the controller, the rotation axis is accurately positioned, and the flying fork shaft rotates quickly to wind the copper wire on the core to be processed. At the same time of winding the coil, the loading and unloading and peeling of the patent leather are carried out through the sub-program, which avoids the traditional single operation mode and improves the work efficiency of the machine.
The new Shida winding machine solution is mainly composed of motion controller, servo drive, servo motor, HMI, extended IO, hand pulse generator, etc. Bus or pulse control and 4-axis, 6-axis, and 8-axis solutions can be selected, and extended IOs can be added as needed.
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