With the development of the times, the rubber tire profession has higher and higher requirements for tire quality and function, and the selection of advanced production skills pays more and more attention to the cost control and green production of the tire manufacturing process. Relying on the advantages of the core skills of robots and the development and innovation of the stack, with the strategy of "robot machine + process", Xinshida and its partner Shanghai Gude work together to quickly respond to the new needs of the rubber tire profession for handling, loading and unloading, laser lettering and other applications, and provide a complete set of production solutions from robots to standard equipment, from application software to customized function development, bringing value to tire manufacturing enterprises and users.
In terms of laser lettering on rubber tires, the R&D team of Xinshida Robot has launched a new intelligent solution plan for laser engraving of tires after continuous cross-border research on laser carving skills, which has now been successfully applied in professional head enterprises such as Zhongce Rubber and Sailun Tire, and has completed batch delivery.
The plan overturns the traditional production process, composed of the new six-axis robot, 3D laser vision system, laser carving system, Mecanum wheel universal centering mechanism, etc., the use of a new process, instead of the traditional production of the embedded cycle card, steel ticket and vulcanized hollow bar code production process, can complete the active carving of the designated direction of the tire, with the production of fast beat, together with the characteristics of clear and beautiful, smooth and smooth, no glue edge, improve the use rate of the vulcanizer and the quality of the product.
Xinshida rubber tire laser lettering intelligent solution plan
After five generations of plan changes, the new Shida now pays more attention to the details and pain points in the laser engraving of rubber tires.
Quick set-up, seamless
Based on the form of the operation station, the plan is ready to use out of the box, and the customer can complete the flexible layout in a small space of 2 meters without downtime for several hours, and complete the installation, commissioning and integration with the MES system in 10 days.
New AI algorithm, accurate calibration
In view of the special occupational attributes of tire rubber, the new real-time 3D vision AI algorithm can conduct real-time AI data comparison through 3D digital model, real-time scanning and azimuth calibration of tire operation, and prevent tire deformation caused by tire thermal expansion and contraction, production line logistics blockage, tire stacking and blockage, etc. Thermal imaging skills have been added to prevent hot steam from disturbing 3D vision in certain environments.
Active compensation, meticulously crafted
With the application of more customized customer characteristics, new active compensation skills are added to ensure the precise control of carving depth, accuracy and orientation. The human-machine interface is more optimized, and it truly achieves "where the mouse points to, where it is carved." "The repeated positioning accuracy of ± together can reach 0.2mm, and the accuracy of laser engraving can reach less than 1 wire (0.01mm), and there is a self-test function after the carving is completed. For semi-steel and all-steel tires, the tire arc surface is actively compensated together, which does not affect tire safety and tire pressure test.
Digital production, empowering intelligent manufacturing
It can actively interact with the production MES system, display the production data in real time, optimize the process configuration, and then improve the production quality and power of the enterprise.
Green production, energy saving and emission reduction
Monitor and capture the powder layer and microplastic particle pollution caused by tire carving, and assist customers to meet higher environmental protection requirements.
In terms of value-added services, Xinshida is user-centric, and has also achieved meticulous details, and can flexibly complete DIY customized customization, such as carving anti-channeling QR codes, and customizing small batches and specialized LOGOs. For example, in order to improve the quality of tire lettering, Xinshida provides users with a new font that breaks the inverted mold process, and engraves a "yang character" with obvious convexity, which is clearer, more beautiful and curvature than the vulcanized word. In addition, for the carving of QR codes, Xinshida helps users to establish a new form of sales, and all key information can be traced by scanning the code.
Next, Xinshida Robot will do more in-depth work in the stand-alone automation of rubber tire production, as well as the intelligence and digitalization of production lines and factories, complete the reduction of labor costs by replacing people with machines, improve production power and product quality, and help the intelligent development of tire occupation.
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