The correct choice of Delixi inverter is very critical to the normal operation of the control system. When selecting a frequency converter, it is necessary to fully understand the load characteristics driven by the frequency converter. In practice, people often divide production machinery into three types: constant torque load, constant power load and fan and pump load.
Constant torque load
The load torque TL is independent of the speed n, and the TL always insists on stability or base stability at any speed. For example, conflict loads such as conveyor belts, mixers, extruders, and potential energy loads such as cranes and hoists are all constant torque loads. When the inverter drags a load of constant torque nature, the torque at low speed should be satisfactory and there is a satisfactory overload capacity. Assuming that it needs to work at a steady speed at low speed, the heat dissipation capacity of the standard asynchronous motor should be considered to prevent the temperature rise of the motor from being too high.
Constant power load
The torque required by the spindle of the machine tool and the coiler and uncoiler in the rolling mill, paper machine, plastic film production line, etc., is roughly inversely proportional to the speed, which is the so-called constant power load. The constant power nature of the load should be in terms of the magnitude of the velocity change that must be. When the speed is very low, due to the limitation of mechanical strength, TL may not increase indefinitely and change to constant torque properties at low speeds. The constant power zone and constant torque zone of the load have a great influence on the choice of transmission plan. When the motor is regulated by constant flux, the output torque remains unchanged, which belongs to constant torque regulation; In the case of weak magnetic speed regulation, the output torque is inversely proportional to the speed, which belongs to constant power speed regulation. Assuming that the scale of constant torque and constant power speed regulation of the motor is consistent with the constant torque and constant power scale of the load, that is, in the case of the so-called "matching", the capacity of the motor and the capacity of the inverter are small.
Square torque load
In various fans, water pumps, and oil pumps, the resistance generated by air or liquid within a certain speed scale is roughly proportional to the second power of velocity n as the impeller rolls. With the decrease of the speed, the torque decreases by the 2nd power of the speed. The power required for such a load is proportional to the 3rd power of speed. When the required air volume and flow rate are reduced, the inverter can be used to adjust the air volume and flow rate through speed regulation, which can greatly save electric energy. Because the required power increases too quickly with the speed at high speed, which is proportional to the cubic of the speed, it is generally not necessary to make the fan and pump load work beyond the power frequency.
When selecting the inverter, you should refer to the load characteristics, and the actual motor current value should be used as the basis for the selection of the inverter, and the rated power of the motor can only be used as a reference. In addition, it should be fully considered that the output of the inverter contains abundant high-order harmonics, which will make the power factor and efficiency of the motor deteriorate. Therefore, the power supply to the motor with the inverter is more than the power supply to the power grid with the industrial frequency, and the current of the motor will increase by 10% and the temperature rise will increase by about 20%. Therefore, when selecting motors and inverters, this situation should be taken into account and a margin should be left appropriately to prevent the temperature rise from being too high and affecting the service life of the motor.
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