01 "Manufacturing Partner" for Automotive Welding Injects the power of digitalization into the welding workshop
The cloud-based monitoring system for welding guns, consisting of the torch controller CPX-WELD, the servo drive CMMP-AS, the clamping cylinder DFAP and the predictive maintenance software AX solution, promotes the digital transformation of automotive welding workshops with three major advantages.
More convenient
The modular control components simplify the on-site installation operation and reduce the installation cost for the user.
More reliable
The electric drive technology is matched with Feijia's unique air servo balance technology, so that the equipment has a high-precision position and force control mode to ensure the accuracy and stability of the welding process.
More time-saving
The Festo torch controller has integrated independent control software for commissioning, testing, diagnostics and parameter modifications, saving time on site maintenance.
02 "Heroes standing in the clouds" to efficiently speed up the manufacturing of the workshop
In a digital welding shop, cloud-based monitoring is crucial. The Festo welding torch cloud monitoring system realizes the collection and analysis of real-time data in the field through the fieldbus node; AX solutions leverage machine learning algorithms to enable predictive maintenance, from solder joint tracking monitoring to torch health assessment.
"Energy saving" "Safety with both hands
Digitalization offers great potential for energy savings in the welding shop. Through cloud monitoring, workshop managers can monitor the working status and energy consumption of welding guns in real time, manage energy consumption in a refined manner, and achieve the goal of energy conservation and emission reduction. At the same time, through cloud data analysis, production processes can be better managed and optimized, and overall production efficiency can be improved.
In addition to energy savings, digitalization also plays an important role in the safe production of welding shops. The AX solution improves equipment reliability and reduces the risk of failure by monitoring the operating status and performance of welding guns in real time, predicting potential failures, and enabling users to maintain equipment in a timely manner. In addition, software-supported repairs and remote service provide quick response to issues and support to keep production running smoothly.
03 The power of automation doesn't stop at the cloud
Based on many years of experience in the field of automation, Festo has developed a wide range of industrial applications in the context of Industry 4.0.
In addition to the "diligent work" of the torch controller CPX-WELD in the field of electric drives, the automation system CPX-AP-A can be combined with CPX-API to build a hybrid topology flexible and changeable gas-electric fusion automation system solution, enriching the diversity of the transformation of air drive control.
Innovate and upgrade CPX-AP-A
Provide a variety of real-time communication, /O module and valve terminal interfaces, realize a new modular remote 1/0 system and valve terminal platform solution, and help users achieve high-quality upgrade of Industry 4.0 environment.
Decentralized control of the CPX-AP-I
Compact, decentralized, high-speed, and flexible, the TC0 can be optimized for connecting valve terminals, IO-Link devices, sensors, and actuators. A single bus node is all functions such as live digital, analog I0s, IO-ink master functions, valve terminal control, and much more.
In addition, the CPX-AP series can also be combined with the valve terminal VTSA with its own "localized" background and "timely and guaranteed supply" buff to provide flexible, more adaptable, and more cost-effective automation solutions for the manufacturing environment.
Powerful valve terminal VTSA-F-CB
safe
PROFIsafe functions can be directly integrated to meet safety requirements. Metal panel, high protection level, more suitable for welding environment.
Convenient
All module parameters are accessible via the FMT software, and powerful diagnostics help with preventive maintenance.
flexible
Modular design, electrical modules can be replaced or added as you like. It can be installed in a decentralized manner to achieve "freedom of arrangement". The integrated design of gas and electricity, with a unified power supply and gas supply interface, and the field wiring is so easyo
The valve terminal can be combined or integrated with pneumatic motion and safety control valves such as pilot air control valves, soft start or quick discharge valves, proportional valves, vacuum generators, etc.
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