Recently, the theme conference of "Festo Helps the Digital Transformation of Food Front-end Processing" was successfully concluded to help the digital transformation of food front-end processing. Today, let's return to this journey of exploration of the improvement of the front-end process of dairy products.
However, going from raw milk to dairy products is not as simple as it seems
For qualified dairy products, these five processes are closely linked and indispensable
Recently, the theme conference of "Festo Helps the Digital Transformation of Food Front-end Processing" was successfully concluded, helping the digital transformation of food front-end processing and KO the traditional dilemma.
Today, let's return to this journey of exploration of the improvement of the front-end process of dairy products.
"Digital stealth suit" VS traditional solenoid valves
As the basic element of automation for fluid control, valve terminals are essential for the entire dairy front-end process.
However, due to the distance between the valve terminal and the valve island, the number of connected cables is extremely large, the wiring is very complicated, and the line is very long, sometimes up to 50 meters. As a result, signal instability and attenuation often occur.
Lore skill: Festo CPX-AP - Remote Control System
Festo provides a total control system solution, and the CPX-AP-I remote control system is a one-stop service from the top-level communication control to the bottom-level execution unit, which saves the communication module to a large extent and puts on a "digital stealth suit" for complex pipelines.
Meet the needs of the digital factory, flexibly adapt to various master station systems and topology configurations;
The AP is directly connected to the Festo valve terminal, which effectively reduces the signal attenuation problem of the underlying sensor, from the bottom of the workshop to the IoT cloud.
Built-in diagnostic system, which can visually display maintenance problems;
1. Intelligently calculate the number of valve runs and monitor the cable/load voltage.
"Space Jewels" VS Traditional Valve Arrays
The valve manifold and valve control are to the dairy manufacturing process, which is equivalent to the brain to the human body, and its importance is self-evident.
However, in the traditional dairy front-end process, there are a large number of valves, drives, and sensors, and a large number of cables, valves, bridges, etc. are involved in the valve array, and many components are intertwined like a net, resulting in narrow and crowded space, which causes great inconvenience to follow-up maintenance and repair.
At the same time, it may also lead to the increase of assembly time and installation and commissioning time in the early stage, and the increase in the difficulty, time and cost of maintenance in the later stage.
Lore skills: Festo valve array valve island cabinet and new controller driver
Festo has simplified and restructured the traditional complex pneumatic accessory pipeline into an innovative and flexible modular product that solves the user's difficulty in installation, spare parts replacement and maintenance.
It can provide a complete set of automated front-end solutions for valve terminal control, reducing the energy consumption of customer certification documents;
Compact structure layout, which can save space;
Compared to conventional direct connections, the valve terminal of the Festo automation solution is easier to install;
It can give full play to the advantages of valve terminal self-inspection, facilitate maintenance and repair, reduce downtime, reduce risks and save costs;
Highly integrated electric drive, pneumatic drive, sensor, etc.;
Support high-level control applications such as margin and safety gas path;
A full range of Festo products with excellent reliability and compatibility.
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