EFORT robot photovoltaic cell flower basket handling solution

Create Date: 2024-8-30 12:03:23|Source: EFORT/EFORT

"Flower basket" is the most common carrier in the production of photovoltaic cell process section, which is transferred between the process equipment through the chain conveying equipment, and the robot grabs the flower basket and puts it into the equipment for processing according to the instructions after arriving at the designated station.
EFORT robot photovoltaic cell flower basket handling solution

However, this seemingly simple "loading and unloading" action presents a number of challenges in order to cope with the most of the expensive wafer production site in the shortest possible cycle time, where most of the processes have been completed:

(1) The scale of silicon wafers and flower baskets continues to expand, requiring greater moment of inertia;

(2) The layout of the production line is compact, the internal movement space of the equipment is limited, and the demand for a more flexible attitude;

(3) Silicon wafers are thin and brittle, which is easy to break, and requires more accurate positioning accuracy and stability;

(4) The high-clean working environment has higher requirements for the protection level of the equipment.

The back of these stringent requirements reflects not only the fierce market competition in the photovoltaic industry, but also the higher expectations of robot equipment manufacturers. In response to market demand, EFORT's ER20-1700 has been widely valued and recognized by the market as soon as it is released, with a transfer weight of 20kg, a working radius of 1722mm, a repeat positioning accuracy of ± of 0.05mm, and an IP67 protection level on the wrist, making it an excellent choice for the transfer of flower baskets.

Even though there are no special requirements for the trajectory accuracy of the robot in most cases, the ER20-1700 still has good motion stability, and the cooperative jitter suppression algorithm can avoid the damage of the silicon wafers in the basket caused by slight jitter during the transfer of the flower basket, and the inductive performance exceeds the average level of foreign imported products in the same period. In 2022, EFORT will release a new generation of medium-load products ER25-1800 on this basis, which will increase the transfer quality by 25%, increase the inertia torque at the end of the wrist by 87.5%, and further extend the working radius to 1850mm under the premise of maintaining the high protection and high repeatability accuracy of the previous generation product. The wrist part of ER25-1800 adopts compact planning, and the interference radius of completing high loads is reduced by 15% compared with the previous generation of products, which is more conducive to working in small spaces, and the built-in air pipe and signal cable in the wrist increase the number of air tubes by 2 times, the number of I/O cores is increased by 1 time, and plug and play is used, so that the equipment of the end effector is more abundant, and the peripheral integration can be completed more conveniently even for larger specifications of silicon wafers and flower baskets.

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