Introduction to the characteristics of thermocouples and thermistors

Create Date: 2024-8-30 12:03:23|Source: TURCK/TURCK

1. Thermocouple

Thermocouples are the most commonly used temperature sensors for temperature measurement. Its main benefits are a wide temperature scale and adaptability to a wide range of atmospheric environments, and it is robust, inexpensive, does not require electricity, and is also the cheapest. A thermocouple consists of two different metal wires (metal A and metal B) connected at one end, and when one end of the thermocouple is heated, there is a potential difference in the thermocouple circuit. The measured potential difference can be used to calculate the temperature.

However, the right-and-wrong linear relationship between voltage and temperature, because of the linear relationship between voltage and temperature, it is necessary to make a second measurement for the reference temperature (Tref), and use the test equipment software or hardware to process the voltage-temperature change inside the instrument to finally obtain the thermocouple temperature (Tx). Both the Agilent 34970A and 34980A data collectors have built-in measurement capabilities.

In short, thermocouples are the simplest and most versatile temperature sensors, but thermocouples are not suitable for high-precision measurement and application.

                               Introduction to the characteristics of thermocouples and thermistors

2. Thermistor

Thermistors are semiconductor materials, and most of them have a negative temperature coefficient, that is, the resistance decreases with the addition of temperature.  Temperature changes result in large resistance changes, making it the most active temperature sensor. However, the linearity of thermistors is extremely poor and has a lot to do with the production process. Manufacturers can't give a standardized thermistor curve.

Thermistors are very small and respond quickly to temperature changes. However, thermistors require a current source, and their small size makes them extremely sensitive to self-heating errors.

The thermistor measures the absolute temperature on both lines, which has better accuracy, but it is more expensive than the thermocouple, and the measurable temperature scale is also smaller than the thermocouple. A commonly used thermistor has a resistance of 5 kΩ at 25°C, and a 200 Ω resistance change is formed for every 1°C temperature change. Note that a 10Ω lead resistor only creates an overnegligent 0.05°C error. It is ideal for current manipulation applications that require fast and active temperature measurements. The small size is advantageous for use with space requirements, but care must be taken to prevent self-heating errors.

Thermistors also have their own measurement techniques. The small size of the thermistor is an advantage, as it stabilizes quickly and does not form a thermal load. However, it is also very unrobust, and high currents will form self-heating. Because a thermistor is a resistive device, any current source will generate heat on it due to power. The power is equal to the product of the square of the current and the resistance. Therefore, a small current source should be used. If the thermistor is exposed to high heat, it will cause permanent damage.

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