China's "14th Five-Year Plan" for the development of intelligent manufacturing points out that it is necessary to unswervingly take intelligent manufacturing as the main direction, promote industrial technological change, optimization and upgrading, improve quality, efficiency and benefits, reduce resource and energy consumption, smooth the industrial chain and supply chain, help carbon peak and carbon neutrality, and promote China's manufacturing industry to move towards the middle and high end of the global value chain.
Rotating parts such as motors, pumps, gearboxes, and machine tool spindles are important equipment in automated factories, and the operating status of these rotating equipment is an important factor affecting the normal operation of production. Advantech's device vibration monitoring solution uses vibration sensors to monitor device status, which is wirelessly transmitted to the field gateway through LoRaWAN, which can analyze vibration parameters in real time at the edge end, and can also be uploaded to the cloud with multiple protocols, enabling rapid development of PaaS cloud platform applications with low code.
By monitoring and analyzing the status of these moving parts, preventive maintenance of equipment can be realized, reducing the risk of abnormal downtime, thereby improving the overall efficiency of factory automation, promoting the transformation of the manufacturing industry, improving quality and efficiency, and promoting the implementation of digital factory transformation.
Program Highlights:
Overview of the scenario
Success stories
Motor vibration monitoring and preventive maintenance case of an integrated circuit company
An integrated circuit company is a professional streaming wafer specialist enterprise, providing 12-inch wafer specialist services. It has a cutting-edge process such as 28nm Poly-SiON technology and 14nm mass production for the production of ICs in automobiles. In order to ensure the demand for continuous production, realize preventive maintenance, and reduce unplanned shutdown losses, measurement points are set up on key pump equipment to monitor the vibration status of the motor every hour and set alarm values. After the implementation of the system, through vibration data monitoring, it was found that the motor-MO-H data was abnormal, and after data analysis, the bearing oil problem was warned in advance; If left unchecked. In mild cases, the heat and temperature are abnormal, and in more serious cases, they will lock up with each other or fall apart, triggering overcurrent protection shutdown or even burning the motor. After replacing the new bearing and bearing oil, the problem was solved, which avoided the problem of bearing wear, and also confirmed that the vibration spectrum analysis can prevent the equipment from reaching the final stage and causing greater losses.
Advantech's intelligent vibration monitoring solution in the painting process of the automotive industry
In recent years, with the rapid development of China's economy, automobiles have become more and more into people's lives, and the automobile painting industry has developed rapidly. In the painting process in the automotive industry, moisture and saturation are the two main issues that affect machine maintenance and the paint booth during the painting process. That's why we need to use the WISE-2410 to monitor the spray compressor to ensure its stability and health. The WISE-2410 LoRaWAN intelligent vibration temperature sensor can monitor and upload the vibration status and temperature of the spray compressor, detect the situation in time, realize preventive maintenance, and reduce the total cost of ownership.
Product Features:
Hardware features: Robust and reliable, fully functional
1. It can detect 3-axis vibration and temperature signals, and can calculate characteristic values such as VRMS/ARMS
2. Vibration sensor is convenient and easy to install, battery powered, LoRaWAN wireless connection
3. The vibration sensor meets the ISO10816-3 mechanical vibration standard, -20-85°C, IP66
4. LoRaWAN gateway has low power consumption and supports up to 500 nodes, 915MHz
Software features: powerful, simple and efficient
1. The overall solution for detecting equipment vibration and surface temperature, and reserving cloud integration services
2. Powerful calculation and pre-analysis capabilities, such as vibration eigenvalues, which can be used for predictive maintenance
3. Preset configuration program, provide open data interface, meet the needs of quick start-up, fast networking
4. It can be combined with the predictive diagnosis scheme to analyze the probability of occurrence, reduce operating costs, and provide a basis for decision-making.
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