01 Customer background
Tianshui Huatian Electronic Technology Co., Ltd. (hereinafter referred to as "Huatian Technology") is mainly engaged in the packaging and testing of semiconductor integrated circuits and semiconductor components. In the face of industrial upgrading and business growth needs, Huatian Technology hopes to further improve the degree of automation of production lines, improve production stability and production capacity, so as to enhance the comprehensive competitiveness of enterprises.
02Application scenarios
In Huatian Technology's intelligent plastic packaging manufacturing system, the Jieka robot cooperates with several equipment such as film arranging machine, cake machine, press and so on, and completes semiconductor packaging and testing through the roundabout production mode.
In this case, the working space left for the card-saving robot is narrow, the card-saving robot has high flexibility, the range of motion can reach up to ±360°, and the installation and use are not affected by the environment. The Jieka robot integrates a vision module to judge the quality of incoming materials and realize automatic intelligent handling.
03Technical advantages
Excellent stability, moving without "shaking"
The semiconductor packaging and testing process is complex and the raw materials are expensive, and if the product is damaged (shaken and dropped) during the production process, it will greatly increase the cost of raw materials and cause losses. Therefore, the requirements for robot stability are extremely high.
The Jie Ka robot has always performed well in terms of stability.
The body design is stable
In terms of hardware, the card-saving robot selects high-precision, high-dynamic response, high-bandwidth current sampling chips and high-resolution encoders to improve the accuracy and stability of the whole machine; The mature PCB (circuit scheme) design is adopted to achieve low noise and low ripple of the entire circuit system, and reduce sampling interference.
In terms of software, the Jieka robot adopts adaptive servo closed-loop control, which performs better than conventional PID control; Develop terminal jitter suppression algorithm to ensure that the robot moves without "shaking"; The jitter compensation of the manipulator is adopted, and the resonant amplitude is significantly reduced. Develop trajectory planning algorithms for joint constraints to improve impact.
High consistency in mass production
Jieka robot implements strict automatic control of batch production consistency. Through the research and development of integrated joint resonance mode automatic testing, nonlinear compensation, and robotic arm jitter evaluation and testing software, Jieka Robot ensures that every robot leaving the factory meets the stability and accuracy requirements. At present, the shipment of card-saving robots has exceeded 10,000 units, and the annual production capacity has reached 50,000 units.
Excellent security Authoritative certification in the semiconductor industry is guaranteed
Jieka Robot has SEMI S2 certification, which is internationally accepted by the semiconductor industry and widely recognized by the industrial chain.
Most manufacturers in the semiconductor industry require SEMI S2 certification when purchasing equipment. SEMI S2 certification has strict testing standards for mechanical design safety, electrical safety, ergonomics, emergency stop, hazard alarm, etc. For cobots, the SEMI S2 certification also focuses on safety measures such as crash protection and radiation safety.
In terms of safety performance, the Jieka robot realizes collaborative robot + artificial intelligence by improving the intelligence level of collaborative robots, and finally moves towards human-machine integration. Through "visual protection + collision stop + unloading rebound + anti-pinch push and pull", the Jieka robot realizes multiple safety protection and helps customers achieve safe and reliable production goals.
In Huatian Technology's intelligent plastic packaging manufacturing system, the Jieka robot optimizes the dynamic control algorithm and safety control algorithm according to customer needs to ensure that the robot can quickly and stably stop operation in case of emergency and avoid damage to raw materials.
04Project effectiveness
1. Reduce costs: 1 piece of equipment on the original production line needs 3 people, and after automation upgrades, 1 person can open 2 pieces of equipment, which is equivalent to 1 robot can replace 5 laborers. In addition, the continuity of manual operation is poor, which affects the accuracy of operation and causes damage to raw materials; The robot can operate with high precision and stability 24 hours a day, reducing the waste of raw materials caused by labor and saving the cost of raw materials.
2. Increase production and efficiency: The car-saving robot significantly improves production efficiency and helps customers increase the production capacity of equipment by about 20%.
3. Improve quality: The manufacturing of semiconductor products is precise and complex, and the repeated positioning accuracy of JAKA Zu 12 is ±0.03mm, with high precision and strong stability, which effectively improves product consistency.
4. Reduce labor intensity: save the cumbersome and laborious steps such as placing and feeding materials for workers, and reduce the work intensity of workers.
5. Improve working comfort: the center temperature of the press can reach 180 °C, and the temperature of the nearby working space can reach 50 °C.
6. Reduce the risk of work-related injuries: the original production line workers are easy to be scalded or bruised, and after the robot replaces the manual, the workers only need to take care of it to reduce potential safety hazards.
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To provide surging power for intelligent production, the card-saving robot made a blockbuster appearance at the Shenzhen Industrial Exhibition
On March 29, ITES Shenzhen International Industrial Manufacturing Technology and Automation Equipment Exhibition (hereinafter referred to as "Shenzhen Industrial Exhibition") was grandly opened at Shenzhen World Convention and Exhibition Center (Bao'an New Hall). Jieka Robot (Booth No.: Hall 12, 12-J01) brings automobiles, electronics, precision manufacturing, new formats ...
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November 29th
The "Reform and Opening-up Restart· Strong China Manufacturing Award Ceremony" hosted by MM "Modern Manufacturing" was held in Beijing
The ceremony was full of celebrities
Let's talk about Made in China 2025
The awards presented are also full of gold
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How to implement unmanned automatic warehousing and logistics in the electronics industry? After reading this set of solutions, you have a number!
Project Background:
In recent years, the rapid development of China's pan-semiconductor industry, customers' requirements for quality, and factories' pursuit of efficiency and management have prompted the intelligent manufacturing of the pan-semiconductor industry to enter the fast lane. The high difficulty and complexity of pan-semiconductor manufacturing have extremely high requirements for automated production.
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It also won the Innovative Technology Award, and the card-saving robot helped accelerate the upgrading of the manufacturing industry
Under the deepening of "Made in China 2025", the traditional manufacturing industry is also facing deep transformation and promotion. In the future, the industry is steadily moving towards large-scale flexible production and intelligent active production, how to improve production power, reduce manufacturing costs, and accelerate the innovation and quality management of high-quality products.
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Jieka Robot completed the C+ round of financing
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Capital favors Won C round and C+ round of financing within half a year
Founded in 2014, the festival card robot has been ...
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Reliable festival card people
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Customer pain points
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Newsletter | The "3C Digital Intelligence Future" Symposium on Robot Electronics Industry was successfully held
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Jieka Robot has reached a strategic cooperation with Schneider Electric to create the future of industrial automation together
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Schneider Electric is a global expert in digital transformation in the field of energy management and automation.
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Liu Wei, member of the Party Leadership Group of the Ministry of Finance and Chairman of the National Social Security Foundation, and his party visited the festival card robot for investigation and research
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Mr. Li Mingyang has learned from the company's innovative products, scientific research projects and global distribution.
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The Symposium on the Automotive Industry of the Robot was held in Tianjin
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Solution:
For flexible ...
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Here comes the temperature management robot you want
Heart-stirring!
Sectional body temperature management robot
It has been officially launched
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