Equipment Overview
The high-pressure oil pump (abbreviation: HDP) is the main power source to drive the fuel pressure of the automobile engine.
The "high-pressure oil pump robot automatic assembly line" mainly realizes the intelligent supply of each component on the high-pressure oil pump and the automatic assembly of each component by the robot.
Process Introduction
Process point one
The loading station uses a robot to realize the automatic assembly of components of different specifications on the high-pressure oil pump.
Process point two
The feeder enables the robot to automatically distribute and feed the material.
solution
System configuration
Integrated Anyfeeder + Vison + Robot, a complete set of automation solutions, there is no communication barrier; Omron's eCobra350 robot can work in a narrow working environment and fully meet the requirements of on-site production line equipment. And Omron's technical service team follows up the whole process, and customers do not need to debug by themselves.
High-pressure oil pump robot assembly line
FROM
Semi-automatic
The feeding speed is 8 seconds/piece
Scrap rate 16%
TO
Automatic
The feeding speed is 4 seconds/piece
Scrap rate: 5‰
1. The production line is flexible and free to switch
Realize the loading and assembly of parts of 4 different pump bodies, and the feeder has a stable feed supply and can be switched freely according to the parts of different pump bodies.
2. The production capacity of the whole line has been greatly improved, and the feeding accuracy is high
The capacity of the whole line: 10 pcs/1 minute (6s/one finished product), feeding accuracy: ±0.1mm.
3. The equipment is trouble-free and the changeover time is fast
The equipment failure rate is less than 20% ((downtime + maintenance time) / planned total time * 100%), and the changeover time of Changover loading station is less than 5 minutes.
【Management】
In response to the trend of high-speed and labor-saving production of high-pressure oil pumps in automobiles, the competition between manufacturers for new methods and new technology applications is becoming more and more fierce, and through the flexible and high-speed sorting and automated assembly solutions provided by Omron, the production capacity of the whole line can reach 10 / 1 minute (6s/one finished product) to create the top competitiveness in the industry.
【Management】
Fully automatic production, saving manpower; Scrap rate is reduced and cost is saved.
【Engineer Layer】
Free switching, easy to operate; High degree of automation, production efficiency is greatly improved.
Omron has always been committed to solving problems that arise in production and promoting production innovation. In particular, the "Integrated" concept of Omron's intelligent manufacturing concept i-Automation! aims to provide core technologies for manufacturing innovation, create simpler and more flexible manufacturing sites for customers, realize high-speed and high-precision production, and make production more intelligent.
Article source: Omron Industrial Automation Information Account
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