In view of the technical needs of all-terrain vehicle welding, Xinshida selects information feedback, intelligent control and other technologies to improve the adaptive and intelligent level of the welding robot, so that it can complete the initial welding position identification and self-leading guidance, real-time weld correction and tracking, welding weld pool dynamic feature information acquisition, process parameter adaptive conditioning and real-time control of weld forming.
Advantages of the new all-terrain vehicle robot welding solution
The weld is plump and beautiful
The robot comes with a high-grade welding function package, which has the function of suppressing the flutter of the gun at high speed, and can control the swing of the welding gun during the welding process of the robot, and complete the welding process of the welding pattern of the second protection welding fish
The welding speed is fast
Loaded with the self-developed robot dynamics algorithm, the welding idle stroke running speed is increased by 30%, and the high-power welding is completed
Easy to operate
Optimized the operation interface of the robot teach pendant, completed the fool-proof operation, and shortened the training cycle by 50%
Reduction of workload
The new Shida thin plate low spatter welding kit is selected to enable the digital system to accurately control the current and voltage, the spatter amount is reduced by 65% to 80%, the number of spatter removal and nozzle cleaning is greatly reduced, and the power is improved
The substitutions are remarkable
The inductive power of the robot is 1.5 times that of manual labor, which greatly reduces the labor cost and the labor intensity of welders
This leading all-terrain vehicle enterprise located in the southwest of China is the leader in all-terrain vehicle production capacity and the first brand in export volume. In terms of the critical welding process, the company believes that there is still room for improvement in reducing welding cracks and improving weld fusion, and at the same time, there is also a high willingness to replace manual welding with robots.
Faced with the double dilemma of surging production capacity and difficulty in recruiting welders, the company started from the product structure, manufacturing process and R&D methods, and introduced the new Shida all-terrain vehicle welding solution. Because the new Shida robot welding station is stable on the production line, it can complete 24-hour uninterrupted operation, greatly improve the welding quality and production power of vehicles, reduce labor costs, and effectively support customers' daily production capacity.
It is worth mentioning that the local general worker culture level is not high and the employee replacement rate is high, in order to make this kind of general worker quickly get started, the new Shida as an on-site training engineer, on the one hand, fully simplify the operation process, to ensure that the worker can start with one click, on the other hand, through the preparation of catchy formulas, now only after half a day of training by the team leader, new employees can be proficient in robot operation technology, so that users can completely get rid of the dilemma of difficult to recruit welders.
This collaboration with the leading enterprises of all-terrain vehicles has verified the welding solution of Xinshida robot, established the brand awareness of Xinshida in the field of all-terrain vehicles, and consolidated the leading advantage of Xinshida robot in the field of thin plate welding.
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