On June 16, the 2022 Gaogong Lithium Battery Intelligent Manufacturing Summit hosted by Gaogong Robotics with the theme of "Intelligent Manufacturing Transformation of Power Batteries in the TWh Era" was held in Changzhou. As a global leader in flexible intelligent robots, Jieka Robot was invited to participate in this summit and gathered with many industry experts and entrepreneurs to jointly explore the intelligent manufacturing upgrade of the lithium battery industry in the TWh (terawatt-hour) era.
In the special session of the digital intelligent factory named by Jieka Robot, Meng Xiaobo, vice president of Jieka Robot, delivered a keynote speech on "Collaborative Robots Push the Wave for the Lithium Battery Manufacturing Industry". He introduced that the lithium battery itself is an industry with high requirements for consistency, flexibility and safety, facing the TWh era, the lithium battery industry has entered a period of rapid growth, the demand for lithium battery production capacity has grown rapidly, and the production process has been continuously innovated, which has put forward new challenges and requirements for the production capacity of enterprises. For the specific scenarios of the lithium battery industry, Jieka Robot has developed customized flexible solutions, replacing people with robots, and helping customers build high-quality, high-efficiency, and strong safety lithium battery automated production lines.
At present, the card-saving robot has been widely used in lithium battery detection, side ironing, gluing and other processes, and cooperates with the AGV field to customize a composite robot for the battery industry, which can easily realize the functions of loading and unloading, unmanned distribution and so on. According to the production line, the return cycle is about 1-1.5 years, and each robot can replace 4-6 workers in a single day.
● Application Cases ●
Effect of the application of the card-saving robot:
Improve the safety of the production line and reduce the risks and hidden dangers in the production process;
Each card-saving robot can replace 4 workers in a single day;
Strong stability, high precision, improve the consistency and yield of lithium battery products;
The new line body helped the customer to complete the process improvement.
01Flexible testing and assembly line for battery cell modules
Customer Pain Points:
1. The production line is labor-dependent, labor-intensive, error-prone, and has high safety requirements;
2. Process improvement requires high equipment accuracy.
Customer Needs:
1. The production line cycle is required to be fast;
2. The fool-proof mechanism should be sufficiently perfect;
3. Exception handling is simple and fast;
4. The durability of the equipment should be strong.
Customized solutions for the robot of the saving card:
1. The production line adopts JAKA Zu series collaborative robots, with a repeat positioning accuracy of ±0.02mm, which can meet the process accuracy requirements of the production line;
2. In terms of beat, the robot motion beat is optimized and improved through algorithm optimization such as path planning and trajectory smoothing;
3. In terms of fool-proof mechanism, the robot can interact and interlock with the PLC to ensure the safe cooperation between the robot and other equipment;
4. In terms of exception handling, the various states of the robot are judged through the program to ensure that the robot can be reset and continue to run in any state;
5. In terms of operational stability, the Jieka robot has 50,000 hours MTBF (mean trouble-free working time) certification, and the product quality and stability are guaranteed;
6. In terms of maintenance, the clipper robot adopts an integrated joint design, which is maintenance-free, without changing grease, batteries, and timing belts.
02 Lithium battery PACK line
Customer Challenge:
1. Repetitive work such as detection, side ironing, gluing, and welding requires high accuracy and sensitivity;
2. Improve production efficiency and maintain industry competitiveness.
Customized solutions for the robot of the saving card:
1. JAKA Zu series collaborative robots are equipped with 2D vision to accurately identify and position, load and unload lithium batteries and weld the positive and negative electrodes at the back end. Compared with manual operation, it can reduce safety accidents caused by human error;
2. The robot is compact and lightweight, with flexible joints, small footprint and unlimited installation angles, and can work in a compact space;
3. The card-saving robot has an open software and hardware interface, which can be flexibly deployed and easy to change.
4. Reduce labor costs through lithium battery flexible production line solutions and easy-to-operate graphical programming.
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