We all know that China is now changing from the world's manufacturing power to the world's manufacturing power, but what many people may not know is that China has been a manufacturing power for a long time in the manufacture of spectacle frames. Many years ago, more than 90% of the world's eyewear manufacturing was Made in China. So, why is "Made in China" so popular around the world? This has to start with the intelligent production equipment of glasses.
Foshan Eco Robot Technology Co., Ltd. (hereinafter referred to as Eco) is an international leading enterprise focusing on automation in the field of glasses segmentation. In view of the situation of many styles, small batches and fast changeovers in the glasses production process, Eco and Jieka Robot have in-depth strategic cooperation in the field of glasses, and vigorously introduce the Jieka collaborative robot with simpler operation, safer use and pure Chinese teaching into the glasses production factory, providing professional automation solutions to achieve flexible and intelligent production.
Industry pain points
The injection molding manipulator used in the field of traditional injection frame automation is a three-axis robot, which can only realize the blanking of injection molded parts, and the processes such as feeding, water shearing, and grinding need to be completed manually.
Founded in 2016, Eco Robotics has been deeply engaged in the field of glasses production automation for many years, and has cooperated with a number of domestic and foreign robot brands, and is committed to providing customers with overall solutions for intelligent production of glasses. Due to the high requirements of the eyewear production industry for robots to be easy to use, safe and flexible, the automation equipment developed by Eco and its partners did not achieve the desired results.
solution
At an exhibition in 2020, Eco was attracted by the graphical programming interface of the Jieka robot, and after a multi-faceted investigation, Eco introduced several JAKA Zu 7 cobots to develop an automatic hinge inlay system.
Blurt grinding online Flexible and intelligent: The clipping robot is installed on the fixed die head plate of the injection molding machine, and the compound end fixture is installed at the end, with an accuracy of ±0.02mm, which can efficiently and independently complete the automatic inlay injection molding in the hinge mold, take out and shear the nozzle action, and realize the unmanned operation of the whole process.
Stable and durable: Since the barrel temperature of the injection molding machine reaches 80°C, long-term high-temperature work puts forward higher requirements for the durability of the robot. The metal shell and stuffy cover of the cobot are resistant to high temperatures and more durable. At the same time, the card has obtained the authoritative certification of a third-party organization, and the average trouble-free time reaches 50,000 hours, reducing the maintenance risk for customers.
Easy programming: The programming language barrier is one of the pain points in the eyewear production industry. The industry's first wireless teaching and graphical programming technology, and support pure Chinese teaching, making robot operation simple and easy to use. After half a day of training, customers can reach the professional production level and work on the job.
Labor saving: In the production process, the traditional operation method needs at least 3 people to complete, and the addition of the card saving collaborative robot replaces the manual operation, and only 1 person can realize automatic production with the operating system, which really solves the big problem of difficulty in recruiting, employing and retaining people for the glasses factory.
At present, Jieka has supplied more than 100 JAKA Zu 7 collaborative robots to Eco for hinge automatic inlay systems, which have been used in eyewear production lines across the country. At the same time, Jieka and Eco have deeply developed the back-end process of automatic production of glasses, including robot grinding, laser carving, spraying, etc., to achieve mass production and application landing.
CNC loading and unloading system Liu Xuyong, general manager of Eco, said that through strategic cooperation, Eco and Jieka have deeply explored the pain points of the automated production process of glasses, and have provided customers with dozens of overall solutions for intelligent production, and successfully solved key technical problems such as automation and intelligence from front-end injection molding to mid-end grinding and polishing to end spraying. The cooperation with the festival card in the past two years highly recognizes the professionalism of the products and solutions of the festival card and the reliability of technical services, and in the future, we will work together to promote the level of industrial intelligent manufacturing.
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