Want to carry out moving tasks with ease? Let the Bosch Rexroth Smart Handling Function Kit help you. Thoughtfully conceived and easy to set up, this mechatronic kit significantly reduces the time required to design handling solutions and takes your productivity to a whole new level.
Why is it "smart"?
The use of linear robots for handling tasks is nothing new in the industry. What's really new is that developers no longer need to laboriously assemble and program linear axes, motors, drive controllers, and control systems. Instead, the plug-and-play solution enables users to easily install and easily configure and commission these machines in an intuitive software-guided process.
The Smart Handling Function Kit can be ordered as a pre-configured subsystem and commissioned in a matter of minutes via a web-based HMI
It's like a laptop that can be configured online and delivered for use. Printers and external devices are automatically recognized, no drivers to install, no programming required – just connect your machine and you're ready to start using the pre-configured system and pre-installed applications.
5 benefits of the Smart Handling Function Kit
The Smart Handling Function Kit provides extremely simple answers to the 5 key requirements for performing handling tasks. At the same time, its special mechanical properties make it possible to achieve shorter cycle times and to complete new handling tasks. In large work areas, multi-axis systems are not only more compact and flexible, but also more cost-effective and enable more efficient use of resources.
Intelligent linear robots and 3D gantries for multi-axis systems designed by Bosch Rexroth
The range of objects that can be moved is as wide as the range of applications for articulated robots: from heavy workpieces to fast-moving consumer goods. Good mechanical properties and the following advantages make it more competitive than conventional solutions.
1. Rapid product design and configuration
Until now, linear robots or Cartesian multi-axis systems had to be individually designed for specific applications – a difficult task that was often done by the user company itself or by a third-party supplier. However, component selection, programming, and commissioning are time-consuming and costly.
With our suite of intelligent handling functions for multi-axis systems, users can design pre-configured, ready-to-use linear robots online at almost any time. Engineering costs are reduced by up to 90 percent depending on the application – because the entire subsystem no longer needs to be designed separately from a mechatronic point of view.
Quick dimensioning: With the LinSelect configurator, the handling process can be visually guided in just a few steps
2. Fast debugging and graphical programming
Historically, when debugging linear systems, users often had to laboriously manually enter the parameters of each axis in a catalog, list, or nameplate into the driver and program the control system for each axis.
With the help of the Smart Handling Function Kit, the user can complete the entire process intuitively and with a time saving of 80% under the guidance of a wizard. Everything is visualized and can be operated without programming knowledge. The software checks the entered information during the configuration process to avoid errors.
Visual programming: With an intuitive web-based HMI, individual process steps can be selected and sequenced graphically with the help of a library of modules
3. Straightforward process monitoring and analysis
During operation, parameters are displayed on the dashboard, ensuring data transparency. The user can view the process overview and current process parameters such as location and conveyor speed at any time.
All production data at a glance: the dashboard displays the current parameters
4. Maximize the overall equipment effectiveness (OEE).
Thanks to the high process transparency and the option to compress multiple processes in a single system, the productivity of using this system is also higher than that of previous multi-axis systems. Coupled with a high degree of automation, fast fault diagnosis and durability of electromechanical components, there is an opportunity to take overall equipment effectiveness (OEE) to a whole new level.
5. Scalable and sustainable solutions
The new intelligent linear robots from Bosch Rexroth are highly connected and can be used worldwide, thus setting new standards for a range of handling tasks: from pick and place, positioning and palletizing to feeding, separating and stacking, to testing, installation and tightening. Once the product is produced, configurations and process sequences can be used as blueprints for rollouts or templates for quick modifications.
Different shaft combinations offer an almost infinite range of applications
Future-proof handling solutions
Manufacturers want to carry out handling tasks efficiently, quickly and easily. For existing and new multi-axis system applications, the user-friendliness of linear robots is comparable to folding arm robots in many areas. Due to the special mechanical properties of modular complete systems, in some cases they may even be a replacement for an existing robot portfolio, or at least a cost-effective addition.
With the Bosch Rexroth Smart Handling Function Kit, not only can companies reduce the burden on their employees, but manufacturers will also benefit from radical process simplification in the long run, ultimately gaining a more competitive position.
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2. Start-up fluid ...
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1. The position of the four "flow and pressure limit control" potentiometers on the CPU unit of the computer.
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1. Loosen and remove the connecting screws on the pump cover and bearing end cover.
2. Remove the positioning pin, pump cover and bearing cover.
3. Take out the transmission shaft and shaft sleeve from the housing of the pump.
4. Take out the two gears from the casing of the pump.
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1) Flow regulation
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2) Highest pressure regulation
Close the flow control valve FR, plug ...
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Precautions for the use of Rexroth hydraulic pump hydraulic oil
(1) Make sure that the hydraulic oil of Rexroth hydraulic pump is clean and prevent debris from entering the oil. Clean the tank thoroughly when changing the oil and filter it when refueling.
(2) Do not paint the inner wall of the oil tank to prevent precipitation in the oil.
(3) In order to prevent air from entering the hydraulic system, the oil return nozzle should be lower than the tank fluid.
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Precautions for Rexroth pressure reducing valves
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Rexroth inverter fault handling and maintenance methods
Minor and heavy faults of Rexroth inverters:
1. Minor faults include: inverter over-temperature alarm, cabinet over-temperature alarm, cabinet door opening, unit bypass, etc. The system does not remember the fault of the light, only the fault indication, and the alarm will be automatically eliminated after the fault disappears. During the operation of the inverter, if ...
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Rexroth hydraulic pump pressure reducing valve correct installation method and installation requirements
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Rexroth hydraulic pump - introduction to the characteristics of proportional valves
Proportional control valve is a kind of control valve that continuously and proportionally controls the flow, pressure and direction of the hydraulic system according to the input electrical signal, and its output flow and pressure can not be affected by load changes.
Compared with ordinary hydraulic components, proportional valves have the following characteristics:
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Rexroth launches a new product, the IMScompact integrated measuring system
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Cost-effective position measurement system for a wide range of product sizes
From design to service, save time and money
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How to use Rexroth balance valves
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3、 ...
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What happens if Rexroth vane pumps are used incorrectly?
One. Wrong installation method:
1. The coupling is too tight:
Because the coupling and shaft fit clearance is too small or no backlash, the bearing will be damaged when struck hard, resulting in early bearing damage and affecting the life of the entire pump core.
2. Axial force on the shaft head:
Because...
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Rexroth solenoid valve model letter the meaning of each representative
EW stands for Exchange
EG stands for Direct Current
The meaning of each letter of Rexroth solenoid valve:
For example, 4WE6E6X/EG24N9K4
4→ 4-way (there are also 3-way) 4-way ports
6→ is 6
E→ functional symbols (also C, D, E, EA...)
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Analysis of common failures of Rexroth piston pumps
1. The pressure of Rexroth piston pump cannot rise:
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2. The adjustment pressure of the relief valve is too low or faulty - re-adjust the pressure of the relief valve or repair the relief valve.
3. There is a leak in the system.
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3. Long lifespan
4. Variables are convenient and have many forms
5. Light weight per unit power
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