Reading guide in this issue
Advantech's MES system core hardware solution is robust, high-computing power, and high-protection characteristics, which not only provide a guarantee for the informatization upgrade and stable operation of the production line system of this new crown inactivated vaccine company, but also escort its product quality management and production capacity improvement, and also bring hope to one-fifth of the world's families during the epidemic.
New standards for quality management of pharmaceutical production
It is imperative that the MES system be perfected
In April 2020, the State Food and Drug Administration also revised and issued the Appendix of Biological Products of the Good Manufacturing Practice for Drugs (2010 Revision), requiring vaccine manufacturers to truthfully record all data formed in the process of manufacturing and product inspection by information technology before July 1, 2022, so as to achieve the authenticity, integrity and traceability of relevant data and ensure that the whole production process continues to meet the requirements of national laws and regulations.
Therefore, it is urgent to improve its own MES system to realize the automatic monitoring and recording of the entire production process of inactivated vaccines, so as to ensure the quality and global supply of inactivated vaccines.
Against this backdrop, Advantech and its partner Rockwell joined forces to provide software and hardware solutions for the MES system of this leading manufacturer of inactivated vaccines, and at the same time realized the effective integration of OT and IT in the application site, providing a guarantee for the informatization upgrade of the company's production line system.
Needless to say, the stable operation of the MES system needs to be rooted in a reliable hardware environment. Since the stability of the industrial tablet PC directly affects the reliability of the MES system hardware environment, the industrial tablet PC is in a very important position in the MES system hardware solution. The production workshop of the new crown inactivated vaccine needs to implement strict sanitize standards, including fumigation, spraying, irradiation and other sanitize processes, which put forward very high requirements for the protective performance sanitize of the equipment. To meet these requirements, the equipment needs to meet the IP66 standard.
Advantech has decades of knowledge and experience in the biopharmaceutical field. Advantech understands that the reliability of industrial tablets on a biopharmaceutical production line is also affected by the unique environment of the production floor compared to other production lines.
Therefore, Advantech's industrial tablet PC selected for the MES system hardware solution is Advantech's TPC-317 series of specialized machines for the pharmaceutical industry. Advantech's TPC-317 series equipment for the pharmaceutical industry, which meets the IP66 standard, can resist corrosion and other safety hazards caused by various sanitizing processes on the new crown inactivated vaccine production line, providing continuous high reliability guarantee for the stable operation of the new crown inactivated vaccine production line.
Advantech's industrial panel PCs also have two key features, one is high compatibility, and the other is high openness. As a result, Advantech's industrial panel PCs can not only be connected to wired/wireless networks at any time, but can also be flexibly expanded with third-party hardware. In addition, Advantech has the industry's most recognized industrial computer technology, and provides an open computing platform with various operating systems, so as to achieve perfect integration of software and hardware. For example, in the production line of the new crown inactivated vaccine, the industrial tablet computer also needs to be connected to a variety of auxiliary equipment, such as large equipment such as culture equipment and packaging equipment, and small equipment such as printers, weighing machines and scanning guns. This puts forward high requirements for the data processing performance and the number of interfaces of industrial tablet PCs. Advantech's TPC-317 series devices are not only equipped with Core I series CPUs, but also have rich peripheral interfaces, which can communicate with almost all peripheral devices, and can even expand functions such as NFC and face recognition, which improves the device compatibility and scalability of the MES system.
Excellent after-sales service
Rapid response around the world
"The inactivated vaccine manufacturer is very cautious when choosing a hardware solution for the MES system", "In addition to the need for the MES system hardware solution to meet the functional requirements, performance indicators and various safety standards of the biopharmaceutical industry, it also needs to consider whether the hardware solution provider can support the new crown inactivated vaccine manufacturer to build a factory layout and provide relevant after-sales service in a timely manner." ”
Advantech's brand reputation comes not only from its decades-long reputation for product quality, but also from the improvement of its customer service efficiency and quality. Advantech has established branches in 21 countries and 92 major cities around the world, while also extending its after-sales service network to the local area. As a result, Advantech can provide localized after-sales service directly to the overseas factories of the inactivated COVID vaccine manufacturer, escorting its production, so that it can save more lives.
As early as 2019, Advantech launched Advantech's "Orange Joy" customer service, elevating the customer service concept of "sincerity, enthusiasm, professionalism, and speed" that has long been infiltrated into the daily work of Advantech to a new level of customer service brand building. Advantech understands that only "fast" customer service can help customers deal with sudden failures or disasters, thereby minimizing customer losses.
System diagram
You can't do it alone
Work together to help the informatization upgrade of the manufacturing industry
China is the world's factory and a manufacturing powerhouse. However, compared with Europe and the United States, the degree of automation in China's manufacturing industry is still at a low level, and China is far from a manufacturing powerhouse. In the face of rising labor costs, the degree of automation in China's manufacturing industry has become a bottleneck for China's manufacturing industry to leap upward. There is no doubt that the wide application of MES systems will significantly promote the overall upgrading of China's manufacturing industry - whether it is production efficiency or product quality, it will achieve a leap.
Advantech and Rockwell have maintained an ongoing and close working relationship over the years. In the MES system solutions and other fields, it will also strengthen strategic partnerships, based on the biopharmaceutical industry, and gradually expand to food processing, fine chemicals, automobile manufacturing and other fields, to provide owners with efficient and reliable system solutions, and promote the development and upgrading of these industries, so as to contribute to the future industrial upgrading of China's manufacturing industry.
Article source: Advantech Industrial Internet of Things
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