Cutting fluid, heavy oil, dust, high temperature and cold, wind and rain...... Industrial production often faces a variety of harsh working environments, which pose a threat to the health and safety of workers; In the process of enterprise automation upgrading, higher requirements are also put forward for the protection ability, stability and durability of intelligent production equipment. In the face of various harsh production environments, how does the Jieka robot perform? Let's take a look.
Level 1: Water and Oil Repellent Challenge
Machining of transmission shaft parts
Case case
There is cutting fluid and oil stains in the machine tool, and the processed blank is also oiled.
Tips for clearing the game
In this project, the Jieka Pro series robot is used for machine tool loading and unloading. This series has the highest IP68 protection level in the industry, has the ability to operate under water, and can easily cope with industrial scenarios with multiple oil and cutting fluids.
Level 2: Dust Prevention Challenge
Case case
The sandblasting process uses compressed air as the power to form a high-speed jet beam, which sprays the sprayed material at high speed onto the surface of the workpiece to be treated. The operating environment of this project has a lot of dust, and contains conductive dust such as metal fine particles, which can easily lead to short circuit of equipment.
Tips for clearing the game
The Jieka robot adopts a highly integrated integrated joint design to improve the comprehensive sealing of the internal structure and outer surface of the fuselage, and effectively prevent dust.
Automatic spraying of automotive injection molded parts
Case case
There is splashing of water and paint in the working environment.
Tips for clearing the game
The robot is waterproof and dustproof, and can operate efficiently and stably in automated spraying scenarios. At the same time, manual spraying faces problems such as large operation errors, uneven glue layer, uncontrolled glue consumption, and low glue utilization rate, which affect the appearance and quality of products. The repeated positioning accuracy of the Jieka robot can reach ±0.02mm, and with high repeatability, the four sides of the product on the carrier are evenly sprayed and glued to ensure the production cycle demand and the product quality is stable. At the same time, workers are freed from toxic and harmful environments.
Level 3: High Temperature Challenge
Case case
Since the barrel temperature of the injection molding machine reaches 80°C, the robot needs to work in a high-temperature environment for a long time.
Tips for clearing the game
Through the integral heat dissipation scheme, the card-saving robot optimizes the heat dissipation surface, effectively solves the heat dissipation problem of the mechanical structure, and is resistant to high temperature and more durable. Through strategic cooperation, Eco and Jieka Robot have deeply explored the pain points of the automated production process of glasses, and have provided customers with dozens of intelligent production solutions, successfully solving key technical problems such as automation and intelligence from front-end injection molding to mid-end grinding and polishing to end spraying.
Level 4: Outdoor Challenge
High-speed rail substation inspection
Case case
Intelligent inspection equipment may face severe weather such as strong winds, foggy days, ice and snow, thunderstorms, etc., and there are also great safety risks in manual inspection under geographical conditions such as plateaus and lack of oxygen.
Tips for clearing the game
The robot has good protection performance and is not afraid of the scorching sun; Maintenance-free integrated joint design, which can better adapt to the outdoor environment; Collision protection prevents accidental damage to the equipment. The intelligent inspection of the Jieka robot enables the management personnel to remotely grasp the on-site operation and maintenance situation, greatly improves the safety factor and inspection efficiency of the inspection personnel, and greatly improves the intelligent level of substation operation and maintenance.
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