The application of future robots is the key to winning or losing

Create Date: 2024-8-30 12:03:23|Source: Elibot

Just as at the end of the 20th century, Germany and Japan successively shifted from high-processing assembly industries to technology-intensive and service industries, the former clearly proposed to take the "road of technology nationhood", and the latter focused on electronics manufacturing, promoting the transformation of industrial structure to high value-added knowledge-intensive industries through technological innovation and progress. China's industrial chain has also reached a critical moment to advance to the upstream of the value chain. Through the digital and intelligent transformation of traditional infrastructure, the layout of new infrastructure, and the improvement of industrial ecology, the industrial chain will be stimulated to make profits. BCG estimated in May 2016 that with the help of automation, 5G, Internet of Things, AI and other technologies, China's total cost efficiency will increase by 5%-8%, and conversion cost efficiency will increase by 15%-25%.

The global manufacturing landscape is facing a major adjustment. The deep integration of the new generation of information technology and the manufacturing industry is triggering far-reaching industrial transformation, forming new production methods, industrial forms, business models and economic growth points. At the same time, the transformation and upgrading, innovation and development of China's electronics manufacturing industry will also usher in major opportunities. As a lightweight flexible manufacturing tool, collaborative robots have evolved for more than ten years, as well as running-in with the local market and vertical industries, and have become one of the future manufacturing directions that are gradually recognized by the market and users. From the initial concept of "human-machine collaboration" and "sharing the operation space with people without safety fences", the six-joint collaborative robot has been further explored with differentiated advantages due to its "flexible and easy to use", "compact space" and "repeatable deployment" characteristics due to its local use characteristics and user needs. Gradually, along with traditional industrial robots, it is listed as a production option.

Along with the auto parts industry, the 3C electronics industry has always been an important area for collaborative robot technology to penetrate and exert its value. Electronica 2021, held in Shanghai from March 17 to 19, will not only focus on precision electronic production equipment and manufacturing assembly services, but also showcase the core technologies of electronics manufacturing. In the industrial robot theme exhibition area, ELITE ROBOT focused on the typical application scenarios of collaborative robots in the 3C electronics industry to the audience. Compared with the differentiation of a single product and technology, the application of VisionNav robots is the key to determining the success or defeat.

Server motherboard assembly
The application of future robots is the key to winning or losing
Function description: Elite EC66 collaborative robot is matched with Dahuan electric claw AG 95 to complete accurate transfer and assembly action. Simulates the transfer and assembly of memory modules and CPUs during the production process of the server, and realizes multiple grasping and installation actions through a set of multi-function fingers. Based on the high positioning accuracy and stable and reliable characteristics of Elite collaborative robots, it makes it easier to realize high-demand grasping assembly.

Action Description:

1. EC66 grabs the memory module from the fixture;

2. Move to the motherboard position, place the memory module and press down to assemble (repeat the assembly of 2 memory modules);

3. EC66 grabs the CPU from the fixture;

4. Move to the motherboard position, place the CPU and close the cover;

5. Open the memory module buckle, grab the memory module and put it back into the fixture (repeat the completion of 2 memory modules and put them back);

6. Open the CPU gland, grab the CPU and put it back into the fixture;

7. Repeat the actions 1-6 above.

Visual inspection
The application of future robots is the key to winning or losing
Function description: 2 sets of Elite EC63 collaborative robots are matched with Hikvision smart cameras and Huiling electric claws respectively to complete code scanning, gluing detection and workpiece transfer actions. Simulate the visual inspection process of parts and the transfer process of NG products during the production process, and demonstrate the function of Elite robot with two arms. Based on the characteristics of flexible installation and multiple communication modes of Elite collaborative robots, it realizes a highly flexible and fast visual inspection solution, and reduces the investment cost of multi-product production lines.

Action Description:

1.1 EC63 is responsible for detecting the parts in the tray with a smart camera;

2. After the test is completed, the EC63 exits the test area;

3. Another EC63 is responsible for transferring parts from the semi-finished product tray to the finished product tray;

4. Repeat the actions of 1-3 above.

Composite robot - machine tool loading and unloading
The application of future robots is the key to winning or losing
Function description: Elite composite robot ECR612M-STD300 (STD AGV), equipped with Sensopart camera (2D to 2.5D) and 2 large claws to achieve precise mobile loading and unloading function, greatly reducing the demand for manpower in the production plant. Based on the standard composite robot specifications, it can be equipped with different composite robot platforms and end tools to meet different customer needs and realize flexible automation layout in workshops and laboratories.

Action Description:

1. The composite robot moves to the vicinity of the workbench and is calibrated by the camera at the end of the robot;

2. EC612M collaborative robot grabs the product on the platform mounted by the composite robot and replaces the product on the workbench (machine tool loading and unloading process);

3. The composite robot carries the product to move in the field;

4. Repeat the above actions.

Transmission belt tracking gripping
The application of future robots is the key to winning or losing
Function description: 2 sets of Elite EC63 collaborative robots are equipped with Huiling electric claw and Dahuan electric claw respectively, of which 1 EC63 completes the action of transferring the product (carton) in the fixture to the belt conveyor line, and the other EC63 completes the action of tracking and grabbing, and puts the product back into the fixture. Based on the high positioning accuracy and follow-up function of Elite collaborative robots, the investment cost of automation is reduced, and the production line upgrade becomes more flexible and efficient.

Action Description:

1. EC63-1# robot grabs the product (carton) from the fixture and places it on the belt conveyor line;

2. The product is guided, the sensor detects the product, and sends a signal;

3.EC63-2# robot follows the product and completes the grasping action;

4.EC63-2# robot puts the product back into the fixture;

5. When EC63-2# robot moves, EC63-1# robot performs the first step;

6. Repeat the above actions.

Conveyor belt tracking

Function description: 2 sets of Elite EC63 collaborative robots are equipped with Huiling electric claw and Dahuan electric claw respectively, of which 1 EC63 completes the action of transferring the product (carton) in the fixture to the belt conveyor line, and the other EC63 completes the action of tracking and grabbing, and puts the product back into the fixture. Based on the high positioning accuracy and follow-up function of Elite collaborative robots, the investment cost of automation is reduced, and the production line upgrade becomes more flexible and efficient.

Action Description:

1. EC63-1# robot grabs the product (carton) from the fixture and places it on the belt conveyor line;

2. The product is guided, the sensor detects the product, and sends a signal;

3.EC63-2# robot follows the product and completes the grasping action;

4.EC63-2# robot puts the product back into the fixture;

5. When EC63-2# robot moves, EC63-1# robot performs the first step;

6. Repeat the above actions.

2020 can be called the first year of the explosion of the electronics industry. Under the influence of the new crown epidemic, the rise of the stay-at-home economy has strongly stimulated the demand for consumer electronics and cloud services, and at the same time put forward higher requirements for production and manufacturing - continuous adjustment to both ends of design and development and service consumption. Industrial transformation needs to improve quality and efficiency, and China's manufacturing industry needs to unlock from the production and processing links at the middle and low end of the value chain. "Let the machine be good at the machine, let the good at the people, in the production and manufacturing process through a more scientific division of labor, by the platform flexible robot to empower the production, so as to play the multiplier effect of automation. This is a small contribution of cobots in this big change. Dr. Cao Yunan, chairman and CEO of Elite Robotics, said to reporters. As a domestic collaborative robot manufacturer, we are fortunate to witness this 'imported' technology quickly take root in China's special manufacturing soil and grow into local characteristics, and we feel that this market is much larger than we see. After last year's special period, I jumped out of the industry to see the future development of China's economy, and I deeply felt that the small trends in the industry revealed the country's future grand strategy. For Chinese robot companies, our advantage lies in the divergence and fission from 1 to N, and the application of robots in the future is the key to determining the victory or defeat.
The application of future robots is the key to winning or losing

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