Programmable manipulators (PLCs) have always played an important role in industrial field control. With the increase of national investment in the water supply industry, the level of automation of water plant operation has been continuously improved, and the application of PLC in the water supply industry has gradually increased. The touch screen and PLC are used together, so that the use of PLC is more sensitive, and together with the ability to set parameters, display data, and depict the automation process with animation, the application of PLC can be visualized.
Variable frequency and constant pressure water supply has become a mainstream in the water supply industry, and it is an important means to ensure that the water supply network is in a constant pressure state. The perfect network communication function of modern inverter provides necessary support for the synchronous operation of the motor, long-distance centralized control and online monitoring. Through the touch screen connected to the PLC, the control can be more visual and intuitive, and the operation is more simple and convenient.
The combination of PLC, touch screen and inverter, the communication method is used to control the inverter to complete the variable frequency constant pressure water supply.
The variable frequency constant pressure water supply system is mainly composed of PLC, frequency converter, touch screen, pressure transmitter, power and control circuit and pump unit. Users can understand and control the operation of the system through the touch screen, and can also understand and control the operation of the system through the indicator lights and buttons on the control cabinet panel, and the transfer switch. Through the pressure transmitter installed on the outlet pipe network, the outlet pressure signal is turned into a standard signal of 4-20mA or 0-10V and sent to the built-in PID conditioner of the PLC, and the operating frequency is output to the inverter after PID calculation and comparison with the given pressure parameters. The control system is controlled by the inverter to control the speed of the pump to regulate the water supply, according to the different water consumption, the PLC frequency outputs the operation frequency of the given inverter, and then adjusts the speed of the pump to reach the constant pressure water supply. The internal program set by the PLC drives the output of the I/O port switch to complete the switching of the AC contactor group, so as to harmoniously put the number of pump motors into operation, and complete the switch of the motor start and stop, frequency conversion and power frequency. After adjusting the number of motors put into work and controlling the frequency conversion speed of one motor in the motor unit, the working pressure of the system pipe network is always stable, and then the intention of constant pressure water supply is reached.
The system has two operating methods: manual and active. In the manual method, the pump is controlled by the touch screen or the start and stop buttons on the control cabinet, and the start and stop of the 1#-3# pump can be controlled according to the demand, and the method is mainly used for equipment debugging, active fault and maintenance. When it is actively running, the 1# water pump is first operated by frequency conversion, and the output frequency of the inverter rises from 0HZ, and the PID conditioner compares the received signal with the given pressure and sends it to the inverter for control. If the pressure does not work, the frequency rises to 50HZ, and the output of the I/O port switch is driven by the program set by the PLC to complete the switching of the AC contactor group, so that the 1# pump frequency conversion is quickly switched to the power frequency, and the 2# pump is started by frequency conversion, if the pressure still does not reach the set pressure, the 2# pump is switched from frequency conversion to power frequency, and the 3# pump is started by frequency conversion; If the water consumption is reduced, the PLC control starts to cut the pump from the first, and together with the PID conditioning parameters, the system runs smoothly and maintains the pressure of the pipe network at all times.
If there is an instantaneous power failure, the system will be shut down, and after the power supply is restored to normal, it will be manually started, and the system will actively restore to the initial state and start operation. The active function of frequency conversion is the most basic function of the system, and the system actively completes the operation, such as starting, stopping and circulating frequency conversion of multiple pumps.
Before communication, it is necessary to set the communication parameters of the PLC, touch screen and inverter correctly. This system is defined as the Modbus protocol, the baud rate is 9600, the data bit is 8, there is no check, and the abort bit is 1. In addition to setting the communication parameters, the inverter also needs to enable "free parking" to protect the motor.
The system uses Mitsubishi FX-200 PLC, relay output, PLC programming selection of Mitsubishi PLC special programming software, the software provides a complete programming environment, offline programming, online connection and debugging. In order to improve the cost performance of the whole system, the system selects the switching input and output of the programmable controller to control the start and stop of the motor, active input, regular switching, frequency conversion of the water supply pump and fault alarm, etc., and the PID built in the PLC gives the speed, set pressure, frequency, current, voltage and other simulated signals.
In the past, when the water pressure was high, the inverter pump was usually stopped, and then the inverter was switched to the pump running at the power frequency for conditioning. This switching method is theoretically more advanced than the direct switching method of power frequency, but it simply causes frequent start and stop of the pump set, and then reduces the service life of the equipment. In this system, the operation method of direct shutdown frequency pump is selected, which is quickly adjusted by the inverter, and only the appropriate parameter setting is required to complete the shock-free switching of the pump group, so that the water pressure transition is smooth, and the large-scale fluctuation of water pressure and the short-term water shortage when the water pressure is too low are effectively avoided, and the water supply quality is improved.
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