Different from traditional manufacturing, the semiconductor industry has the characteristics of high precision and high integration, and puts forward higher requirements for flexible and intelligent production in product design, manufacturing and packaging. Flexible intelligent robots replace manual labor is a widely recognized solution in the industry.
Recently, the festival card has obtained the SEMI S2 certification, which is internationally accepted by the semiconductor industry and widely recognized by the industrial chain. This is another strong proof of the R&D strength and product performance of the Jieka robot, which provides a reliable guarantee for empowering customers.
Dig deep into the pain points of the industry and continuously improve the hard power of products
In the field of semiconductors, the environment, health, and safety of semiconductor process equipment are of paramount importance to product production.
Most manufacturers in the semiconductor industry, especially those related to the wafer industry, require SEMI S2 certification when purchasing equipment.
SEMI (Semiconduct or Equipment and Materials International) is the abbreviation of the International Association of Semiconductor Equipment and Materials. The S series standards formulated by SEMI have an important impact on the safety and sustainable development of the semiconductor manufacturing industry, and meet the requirements of SEMI standards to become the main discriminant electrical standard for mainstream chip manufacturers to introduce machine equipment.
SEMI S2 certification has strict testing standards for mechanical design safety, electrical safety, ergonomics, emergency stop, hazard alarm, etc. For cobots, the SEMI S2 certification also focuses on safety measures such as crash protection and radiation safety.
In terms of safety performance, the Jieka robot realizes collaborative robot + artificial intelligence by improving the intelligence level of collaborative robots, and finally moves towards human-machine integration. Through "visual protection + collision stop + unloading rebound + anti-pinch push and pull", the Jieka robot realizes multiple safety protection, helps customers improve the safety of products in the whole life cycle, and ultimately achieves safe and reliable production goals.
In terms of product stability, Jieka has always adhered to high standards and high-quality development. In 2021, Jieka is ahead of its peers, and has successively obtained MTBF (Mean Trouble-Free Operation) certification of 20,000 hours, 30,000 hours and 50,000 hours, which fully confirms that the product quality, enterprise process level and production quality management level of Jieka are N steps ahead.
MTBF is widely used in the military industry and aerospace industry, and the modular, integrated joint technology of the robot is derived from aerospace science and technology, on the basis of the aerospace robotic arm, the motor, reducer, drive control board, etc. are optimized as a whole, and finally make the overall light and compact collaborative robot, with the characteristics of easy disassembly and easy transfer.
Keep up with customer needs and help improve efficiency
The semiconductor industry includes many fields, and there are many complex processes in these fields, such as crystal manufacturing in the early stage, packaging integration in the middle stage, and assembly and packaging and transportation in the later stage. Robots play an important role in the semiconductor production system, including front-end semiconductor wafer material handling, back-end wafer cassette transfer, chip magazine handling, pallet transfer and other application scenarios.
On the production line of Huatian Technology, an internationally renowned semiconductor manufacturer, hundreds of collaborative robots have been deployed in the intelligent plastic manufacturing system. The effective combination of robots and workstations realizes the roundabout production mode, reduces labor costs, and improves production efficiency and product quality.
Due to its small size and flexibility, the range of motion can reach up to ±360°, the installation and use are not affected by the environment, and can be applied to various complex and arduous operating environments, which has been recognized by customers in the semiconductor industry. The product matrix of the Jieka robot is rich, and the load and arm span can match the various application needs of the semiconductor industry.
In terms of communication methods, the card-saving robot fully covers TCP/IP, Modbus (RTU/TCP), EtherNet/IP and PROFINET and other international mainstream communication protocols, which can quickly match high-quality products in the industry. By integrating the mobile robot, the vision module and the electric gripper at the end, the Jieka robot realizes the accurate docking between the robot and the production equipment, the accurate loading and unloading of materials, and the efficient completion of precision semiconductor material transfer. It plays a great role in saving workshop labor, improving production efficiency, improving information transparency, and reducing machine error rate.
It is the future trend for collaborative robots to help upgrade the production line of the semiconductor industry. Jieka has three core competitiveness: technology research and development, product quality and service system, and now it has a prominent position in the application of complex processes and strict requirements in the semiconductor industry. Jieka Robot has passed the SEMI certification of semiconductor equipment this time, and is committed to improving product quality and safety while helping customers improve quality and efficiency.
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