Section card - automatic loading and unloading of shaft sleeves

Create Date: 2024-8-30 12:03:23|Source: Festival card / JAKA

As a well-known domestic manufacturer of auto engine parts, we have been providing high-quality auto parts with major domestic auto manufacturers. The purpose of this automatic upgrade is to reduce the use of traditional automation mechanisms, improve the ease of operation of product automation production lines, easy recovery of faults, reduce maintenance time and costs, and realize flexible automation of the factory.

In the process of loading and unloading the axle sleeve, the original shaft sleeve is taken out from the tray by the worker, the position of the positioning pin is found and the shaft sleeve is accurately put into the laser marking workbench, after the marking is completed, the worker takes out the shaft sleeve and scans the code at the same time, after the code is scanned, the sealing ring is put into the sealing ring and then the shaft sleeve is put into the air tightness detection tooling table for testing, and the OK product is put on the qualified tray after the detection is completed, and the NG product is put on the unqualified pallet.

By deploying the JAKA Zu 7 collaborative robot on the production line, it replaces the manual automatic loading of the shaft sleeve, laser coding, code scanning, air tightness detection, and blanking processes, and realizes the double-station design, which automatically alternates dismantling and stamping and loading, without the need for traditional structures, saving customer costs. THE CYCLE TIME REACHES 16S/PCS.

The JAKA Zu 7 cobot weighs 22 kg and is flexible and lightweight, using nesting programs to complete automatic multi-station unstamping, automatic material handling and interaction with external equipment to complete product inspection, and automatic multi-station palletizing.

The positioning accuracy of the shaft sleeve product is high, and the placement deviation needs to be controlled within 0.1mm, and the repeated positioning accuracy of JAKA Zu 7 collaborative robot is ±0.03mm to meet the production needs of customers; And the designed gripper is attached to the flexible material to avoid scratches; JAKA Zu 7 collaborates with machine collision detection to avoid injury to people and materials; With graphical programming, on-site workers can operate the robot and reduce labor costs.

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