Rexroth expands linear robots to help factory automation

Create Date: 2024-8-30 12:03:23|Source: Rexroth/Rexroth

The expanded Bosch Rexroth Cartesian coordinate system subsystem opens up new areas of application

Predefined linear robots are suitable for a wide range of work areas and load ranges

ctrlX AUTOMATION is used as a shared automation platform

Optionally, pre-installed software is available to speed up commissioning and programming
Rexroth expands linear robots to help factory automation
  Figure 1: Predefined linear robots are available in a variety of form factors, saving time while enabling dynamic applications with high repeatability.

  Legend: 2D linear hanger for cantilever installation (Image source: Bosch Rexroth AG)

With the addition of new axis combinations and sizes, Bosch Rexroth is expanding its portfolio of linear robots to meet the needs of a wide range of applications in the field of factory automation. Cartesian coordinate system subsystems have a wide range of working areas and load ranges, making them also suitable for applications such as battery handling or intralogistics. With the help of predefined axis combinations, linear robots can be quickly and easily selected, dimensioned, and then configured and finalized online and ordered as pre-assembled subsystems – also using the new ctrlX AUTOMATION platform controller. Each multi-axis system is also available as a suite of smart features for handling or dispensing operations. With pre-installed software, commissioning and intuitive programming can be carried out faster, which will significantly reduce engineering time.

The extended range includes 8 different shaft combinations in 68 sizes. These products can be used in a variety of industries, including automotive (including battery production), pharmaceuticals, and FMCG. Applications range from pick-and-place, positioning, and pallet loading to feeding, shifting, and loading, including dispensing tasks.

For intralogistics, including picking and packing, the new multi-axis system can be used for a wide working range, with travel lengths of up to 3 meters in the X and Y directions and 1.5 meters in the Z direction. The extended load range is as follows: three-axle, 160 kg; Twin shaft: 200 kg. As a result, Cartesian robots can be used to perform a range of tasks, including handling individual parts, totes, and cases.

Pre-assembled, multi-axis systems with optional smart feature kits for handling or dispensing are low-maintenance and deliver high levels of process quality and productivity. This is due to special design features such as rigidity, dynamics and repeatability, as well as the ctrlX AUTOMATION platform, which is particularly suitable for complex movements.

With the help of predefined reference processes and LinSelect, standardized programs for the relevant subsystems can be selected and adapted quickly and easily. Once the final design has been completed with the online configurator, the 3D CAD data can be retrieved, a quote can be requested, or the system can be ordered via the e-shop. To minimize installation time, Bosch Rexroth offers selected robot systems in pre-assembled form. Complete energy chain and cable management can be provided upon request. For easy commissioning, the system stores the relevant shaft parameters in the motor encoder memory so that they can be read out automatically. With the help of various connection parts and interfaces, assembly is made easier.

With the help of software plug-ins for the Smart Functions Kit for handling or dispensing, users can save even more time. As part of the pre-installed package, the wizard tool intuitively guides the user through the debugging process. The system is parameterized and automatically guided into the axis information. With the help of existing function modules, sorting on a visual basis can be done in just a few minutes. Thanks to the flexible combination of the hardware platform and the innovative software, even complex linear movements can be reproduced with simple graphical programming. Linear integration can also be done easily with the help of suitable function modules.

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