The equipment of the automatic packaging machine for small pots of tea is mainly divided into two parts: weighing filling and vacuum laminating and sealing, and the efficient and low-cost packaging process of small pots of tea is completed through the full automation planning of the equipment.
Weighing and filling: It is composed of several parts: storage barrel, vibrating plate, weighing plate, lower tea bucket, tea can turntable, and conveyor belt. From the feeding of the storage barrel, the action of the vibrating plate, weighing and release to the detection of the blockage of the conveyor belt, etc., it is automatically controlled by PLC.
Vacuum laminating sealing: It is composed of 4 stations for collaborative operation, such as tank intake, film removal, vacuum heat sealing, and tank discharge. In the meantime, the can station is controlled by a stepper motor to roll, the turntable is an index plate structure, and the positioning control is directly controlled by the speed form; The film taking station is composed of a rotary cylinder, an elastic cylinder, a vacuum suction cup and a vacuum pressure detection switch; The vacuum heat sealing station is composed of a vacuum chamber, an electromagnetic heating system, and a top tank cylinder, and the heating time is controlled by PLC, and then the heating temperature of the aluminum tank is controlled. When the aluminum can reaches a certain temperature and vacuum, the top tank cylinder attaches the aluminum film to the aluminum can, and under the effect of high temperature, the glue on the aluminum film melts, and then completes the vacuum sealing; The can discharging station is composed of a top tank cylinder, a clamping cylinder, a lifting cylinder and a rotary cylinder to complete the can discharging action.
The core part of the control system of small pot tea packaging equipment adopts INVT IVC1L series PLC, which controls the rolling of the blanking turntable/sealing tray and the various actions of the cylinder through the stepper driver and solenoid valve respectively, and completes the automatic process operation of small pot tea production from weighing canning to vacuum sealing, and at the same time, the upper position is equipped with a large-screen human-computer interaction interface - INVT VS touch screen, which is easy to operate and humanized, the whole machine only needs one operator, and the equipment runs at a speed of up to 600-700 cans/hour. The whole canning is fast and accurate, and the sealing is strong and beautiful, which has been recognized by customers.
So, it doesn't hurt to learn more about some of the outstanding features of INVT PLC and HMI in the end:
IVC1L series flexible small PLC: small structure, powerful function, flexible IO equipment, maximum expansion IO points of 128 points, standard configuration of 3 independent serial ports, 1 channel RS232, 2 channels RS485, support 6 channels pulse input, support 3 channels of 100KHz high-speed pulse output, program capacity of 16K steps, permanent storage of power-down data, equipped with rechargeable lithium battery, real-time clock storage for 3 years, up to 7 expansion modules......
VS series touch screen: the touch screen is divided into automatic control, IO information, alarm information and parameter setting, showing abundant, large memory capacity, powerful configuration function, supporting a variety of common scales, rich screen control, screen display supports multi-national text, supports multiple communication connections and sub-connections, and can establish up to 16 data formula areas......
Modern tea packaging, represented by small pot tea packaging machines, has become an important element of tea culture and the back of tea brands. INVT's fully automated solution, through advanced electrical control technology, can not only provide real, efficient, high-quality and low-cost packaging tools for small pots of tea, but also be widely used in vacuum packaging tea machines and inner film packaging machines and other equipment, and then help tea manufacturers to create products that better meet customer needs, so that China's tea culture can be better promoted.
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