AUBO Robot is a capable leader in the machining industry

Create Date: 2024-8-30 12:03:23|Source: AUBO/AUBO

The machining loading and unloading application of a large enterprise produces a bearing that is known as the "joint" of the machine. Since its establishment in 1994, the company has been engaged in the research and development, manufacturing and sales of automotive precision bearings, is one of the main suppliers of needle roller bearings, roller bearings and clutch release bearings for domestic automotive transmissions, the company's customers include FAW, Dongfeng, SAIC, Changan, Sinotruk, Chery, Geely, Great Wall and other vehicle groups and Shaanxi Fast, Qijiang gear, Shanghai Automobile Transmission and other domestic large heavy trucks, buses, cars, mini car transmission OEMs.
AUBO Robot is a capable leader in the machining industry
  Most of the domestic bearing enterprises still use the traditional people-oriented bearing manufacturing production line, and the protagonist of this case is no exception. Due to the poor production environment, recruitment difficulties, increased labor costs, aging workers and other problems in the machining industry, the production capacity, quality and production efficiency of products cannot be guaranteed, and the existing processing and production methods can no longer meet the market demand, so it is urgent to introduce flexible and safe collaborative robots for the transformation of production lines.

A total of more than 30 AUBO i5 collaborative robots were introduced at the customer site to handle the intermediate ring of the bearing, and one AUBO i5 collaborative robot can take care of two machine tools. According to statistics, this solution can save 59% of man-hours, and each production line can reduce the proportion of employees by five people (originally one production line needs 6 manpower, now 1 person is enough). Since the production line was put into use, it has continued to run stably and has been well received by customers.

Seamless integration with existing processes, layouts, and equipment

The customer's workshop has a dense layout of equipment and a small space. Limited by the product characteristics of traditional industrial robots, the site is not suitable for installation. According to customer needs, based on the actual situation of the original production line, AUBO collaborative robot adopts the column installation method, which occupies a small area, and can be installed and set up without changing the layout of the original production line.

Improve workplace safety

AUBO cobots support Level 10 collision detection and sensor safety detection, which can automatically stop operation when the robot's movement is blocked, and can safely work together with employees in the same space without protective fences. In addition, the introduction of AUBO collaborative robots replaces the manual loading and unloading of bearings, reduces the danger of manual operation of machine tools, improves workplace safety, and enables workers to pursue more valuable tasks.

Easy to program

Easy programming in one hour

In an aging machine shop, employees of any age can easily operate AUBO cobots without the need to be proficient in programming languages after simple training, and AUBO cobots enable employees to transform from production executors to production supervisors. In addition, with the actual production needs, with simple programming and training, it can quickly adapt to new production tasks in different places, so it can better support the flexible production mode. Even if a robot fails, it can be quickly replaced by a new cobot.

High rate of return

Low deployment cost and fast return on investment

According to the actual data feedback of the customer's site, AUBO collaborative robot can save about 50% of labor costs after loading and unloading the bearing intermediate ring, which solves the problem of difficulty in recruiting workers after the expansion of the production line. AUBO collaborative robots can save time, effort and efficiently complete the automatic loading and unloading of bearing workpieces, ensure the consistency of products, and recover the equipment investment cost in 15 months.

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