RFID systems from Balluff ensure battery productivity and quality in terms of hose station engagement, track and trace electrode rolls, monitoring material availability, and monitoring mixer status. It can be said that Balluff's wide range of sensors meets the high demands of a wide range of requirements and thus smoothly moves forward with the subsequent processes.
In addition to slurry mixing, electrode production and cell assembly, battery production also includes a series of processes such as coating, drying, rolling, winding/lamination, welding and electrolyte injection. In this process, it is important to ensure that all parameters and quality characteristics are accurate, such as the cleanliness of the electrodes and the correct positioning during lamination.
Balluff's wide range of sensors enables you to meet these high requirements and move forward smoothly with the subsequent processes. In addition, our positioning system controls the roller movement to ensure that the pressure value is kept within the proper range, while our traceability solution ensures efficient identification of the electrode rolls.
Quickly and accurately identify hose station engagements
BIS Industrial RFID System
If you inject the slurry into the mixer via a hose, then Balluff can ensure the safety of the entire process. Balluff's free-standing RFID system accurately identifies the joining status of the hose station and releases the hose only when it is connected to the specified position, ensuring that the raw material for the mixer is fed correctly and that the electrode paste is produced in accordance with the requirements.
peculiarity
· Robust construction and non-contact
· Powerful and responsive
Track and trace electrode rolls
BIS Industrial RFID System
Balluff's diverse range of solutions for RFID helps to avoid the misuse of carrier foils in the coating process. In this regard, we offer hardware products for different frequency bands. For example, Balluff's multifunctional UHF read/write heads are suitable for a wide range of frequency bands and can automatically identify multiple foils at the same time, while we also offer RFID devices for both high and low frequencies.
peculiarity
· Wide read range
· Continuous, real-time documentation of process links
· Automatic detection, no manual scanning required
· Transparency in the use of materials throughout
Monitor material availability
BOD photoelectric distance sensor
To ensure that there is always enough material available during coating, photoelectric distance sensors from Balluff monitor the amount of film remaining on the rolls and ensure that you can replace the foil in time to avoid interruptions in the coating process. The sensors are equipped with an IO-Link interface, which makes commissioning very easy and can be flexibly adapted to a wide range of applications.
peculiarity
· The additional functions are extensive, the parameters are wide and configurable via IO-Link
· Equipped with a digital display that can display the setting function
· Uses a visible laser for easy alignment
Monitor the status of the mixer
BCM Condition Monitoring Sensor
Condition monitoring sensors from Balluff ensure that production processes run smoothly. It provides status data for mixers or other battery production equipment to help you identify potential problems early; Physical variables such as vibration or temperature can be recorded directly on the motor and transmitted to the higher-level system via IO-Link. An alarm is triggered as soon as the individually defined limit value is reached ahead of schedule. In addition, Balluff condition monitoring sensors support self-condition monitoring. All of this helps avoid costly unplanned downtime and manual inspections.
peculiarity
· Compact design for use in confined spaces
· Parameters can be easily set via IO-Link
· A single sensor can measure four physical quantities: vibration, temperature, humidity, and ambient pressure
· Equipped with integrated evaluation electronics with configurable data preprocessing
· Flexible process data design
The above details how the RFID system from Balluff ensures battery productivity and quality in terms of hose station engagement, track and trace electrode rolls, monitoring material availability, and monitoring the status of the mixer. It can be said that Balluff's wide range of sensors meets the high demands of a wide range of requirements and thus smoothly moves forward with the subsequent processes.
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