Since the release of the JAKA welding process package & one-stop solution, we have received a large number of inquiries from customers. In this issue, we will introduce the application of the JAKA welding process package in real cases and the results achieved.
Project Introduction
Jiangsu Heima Morita Robot Co., Ltd. has been deeply engaged in the field of robot welding protection for many years, and has continuously developed a variety of robot positioner application systems. With the expansion of business and the transformation and upgrading of the enterprise, Heimamata hopes to introduce automated production equipment to further improve production capacity and product quality through intelligent welding operations.
The positioner is a special welding auxiliary equipment, which is suitable for welding displacement of rotary work, which has a great impact on the quality of welding products.
After full investigation and testing, Hema Morita introduced the Jieka robot for the welding production of positioners, and achieved remarkable results.
In this case, the customer faced three major pain points
1. The consistency of manual welding quality is insufficient, the effective operation time is short, and the production capacity is insufficient.
2. It is difficult to recruit welders, and the recruitment cost is increasing year by year.
3. The consistency of the workpiece is poor, and it is difficult for traditional industrial robots to adapt to this scene, and the threshold for use is high.
Robotic welding solutions for Ke Ka
The JAKA welding solution can integrate robots, welding machines, welding guns, walking shafts and other equipment units, and is equipped with the JAKA welding process package, which is simple to configure, low threshold for use, and has strong universality.
The JAKA welding process package simplifies the programming of welding applications, as long as the welder sets the process parameters, ordinary workers can operate and use according to the prepared program template, effectively copying and migrating the welding experience of welders to the software side, and reducing the threshold for the use of welding automation equipment. For the situation that each workpiece needs to be calibrated, ordinary workers can also use the method of dragging and teaching to quickly "programming" to adapt to production, from "general workers" to "technicians", reducing labor intensity and increasing the sense of professional gain.
Interpretation of the advantages of JAKA welding process package
01Ease of use & accuracy
(1) Load and use: load the welding process package in the APP additional program and use it.
(2) Easy to operate: add arc starting instructions, arc extinguishing instructions and parameter switching instructions in the graphical programming system of the Jieka robot, which greatly simplifies the welding programming. The setting interface is added to facilitate the communication and setting between the robot and the welding machine.
(3) Support force-controlled drag teaching and trajectory reproduction: the repeated positioning accuracy of the robot can reach ±0.02mm, and the manual drag accuracy can reach ±1mm. The welding operation has high requirements for the accuracy of the trajectory, and the Jieka robot realizes precise drag to the point through the flexible force control technology to ensure the accuracy of the teaching trajectory, and the operation is easy and intuitive, the experience is smooth, and the efficiency and quality are guaranteed.
(4) Support debugging mode: support the program to run dry without arc, which is convenient for checking the teaching point.
(5) Support manual control: support manual arc starting, gas feeding, stepping/continuous wire feeding.
02Versatility & Flexibility
(1) High compatibility: support Fronius, Lincoln, Kempy, EWM, Megmeet and other brands of welding machines.
(2) Quick combination: It can be flexibly combined with laser equipment, positioners, walking shafts and other equipment or workbenches.
(3) Wide range of application scenarios: The card-saving robot is small and lightweight, easy to deploy, and can adapt to different workpieces and scenarios.
In the scene where it is inconvenient to move the workpiece and it is inconvenient to use fixed equipment to achieve welding, the Jieka robot can move the operation in multiple stations.
In scenarios with a wide variety of product specifications, cobots can be quickly programmed, the debugging cycle is short, and the product can be quickly changed.
(4) Flexible layout of the production line: When the welding unit of the Jieka robot is introduced into the production line, there is no need for peripheral support equipment, which can be flexibly laid out and the delivery cycle is short.
03Security & Collaboration
(1) Safety signal interlocking: robot/welding machine alarm signal interlocking, reliable operation.
(2) Human-machine collaboration: 1 worker can control multiple robots for welding operations at the same time, which is efficient and collaborative, and the technical difficulty and manual labor intensity are greatly reduced.
Customer benefits
01 Cost
No need for peripheral support equipment, reducing the cost of safety facilities; Short deployment & debugging cycle; Replace senior welders with robots, and reduce labor costs.
02 Quality
The quality of manual welding is unstable, and the Jieka robot can maintain the standard action without deformation, and the product consistency is higher.
03 Efficiency
Welding operations require high physical strength, hand-eye coordination, and concentration, and workers are prone to fatigue; The robot can operate stably for 24 hours, the effective working time is greatly increased, and the work is more efficient.
04 Changeover
It is easy to set up, and can be moved by multi-station operation, which can easily meet the needs of small batch and multi-category production, and realize rapid changeover production.
05 Recruitment
Simplify manual operation, let workers become intelligent equipment operators, greatly reduce technical difficulty, labor intensity, and work danger, stay away from occupational diseases, improve work experience, and solve recruitment problems.
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