Production capacity increased by 123%! How advanced is Sany Heavy Industry's "lighthouse factory"?

To sail, you need a lighthouse. In the field of manufacturing, in order to grasp the course in the industrial transformation represented by intelligent manufacturing, lighthouse factories are needed.

Recently, the World Economic Forum released a new list of lighthouse factories in the global manufacturing field, and Sany Changsha No. 18 factory was successfully selected, which is the second certified lighthouse factory in the global heavy industry industry after Sany Beijing factory.

As a strategic partner and key supplier of Sany, FANUC is deeply involved in the construction of the No. 18 lighthouse factory, providing a full range of intelligent manufacturing solutions and services for Sany, and assisting Sany to complete the construction of the whole plant informatization, creating an intelligent flexible production system and data acquisition system that is a benchmark in the industry.

Let's take a look at the video first and start the exploration journey of the Sany Lighthouse Factory——

Smart manufacturing brings a leap in production efficiency. Compared with before the transformation, the production capacity of Plant 18 has increased by 123%, the personnel efficiency has increased by 98%, the overall automation rate has increased to 76%, and up to 263 models can be flexibly produced.

At present, all 9 major processes and 32 typical scenarios of Factory 18 have achieved intelligent manufacturing. More than 100 FANUC robots are busy in various applications such as arc welding, machining, assembly, bending, grinding, and cutting. In response to Sany's process needs, FANUC provides advanced process intelligent manufacturing solutions and a full range of service support

Production capacity increased by 123%! How advanced is Sany Heavy Industry's "lighthouse factory"?

Relying on arc tracking technology, the 3.7-meter-long, 2.6-ton pump truck turntable is the first in the industry to achieve "gripper-free grasping and welding"

Relying on the digital twin technology, the accuracy error of the valve block machining operation is refreshed from 0.1 mm to 10μ

Hundreds of fully networked robots across the factory can generate more than 30TB of big data per day, and the real-time operation data of the factory is mapped to the virtual factory

As a key supplier of Sany Group, FANUC continues to provide thousands of robots and intelligent manufacturing solutions for Sany Group with a full range of more than 260 models of robot products and innovative technologies, escorting the intelligent manufacturing of Sany Lighthouse Factory.

FANUC has a solid application foundation in the heavy industry industry, with rich welding experience, highly integrated welding functions, and super-large load handling robots, which perfectly meets the needs of industry customers, relying on leading automated production technology and digital management platform to help customers draw a blueprint for smart factories and light up more lighthouse factories.

Production capacity increased by 123%! How advanced is Sany Heavy Industry's "lighthouse factory"?

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