Murrelektronik reduces cash flow losses by installing technology

Even in the early stages of project initiation, resolutions are required that will ultimately affect the cash flow issues hidden in the electrical installation skills. After selecting the plant methods and plant concepts that are suitable for your specific mechanical engineering needs, and discussing how to add standardization and efficiency to electrical installations, Mooreektronik offers you a plant solution that can reduce your costs by up to 30 percent.

Murrelektronik reduces cash flow losses by installing technology

　　The following three scenarios will clearly prove that electrical installation skills should not be considered after planning. Skill in electrical installations is a necessary engineering consideration and should be included in the accounting of the total cost. The following three scenarios will clearly prove that electrical installation skills should not be considered after planning. Skill in electrical installations is a necessary engineering consideration and should be included in the accounting of the total cost.

A long time ago, electrical installations maintained the traditional method in machine building. All control skills are placed in the control cabinet and connected to the sensors and actuators in the field via large junction boxes. The compatibility between the individual components determines the error-prone nature of the system, and it is necessary to repeat valuable equipment and commissioning work between machines. Standardized plug joints are rare, and when connector connectors appear, it is necessary to manually re-equip them, which is an extremely cumbersome process.

In recent years, power and data have been distributed in separate junction boxes around the periphery of the machine. This moves the classic method of parallel wiring from the control cabinet to the field. While this does reduce the workload of the installation, the rated terminal strip means that there are more potential sources of fault and wiring faults between the control cabinet and peripherals. Short circuits and overloads can lead to difficult and time-consuming troubleshooting tasks, which can then lead to long downtimes and production problems.

Today, the IO layer is located in the vicinity of actuators and sensors. This significantly reduces the size of the control cabinet. The advantages of this approach include penetrating system components and IP67 protection, vibration resistance, and a wide range of lengths, fully tested prefabricated adapters. The electrical installation is becoming simpler, and the installation time is greatly reduced. Wiring errors are eliminated, which makes the commissioning process much faster and less frustrating.

So, what does the future hold? Regardless of whether you have a long-term vision or not, you may not be able to save a lot of money if you do not adopt a systematic approach and use device skills in a targeted manner. Tailor-made plant concepts and components from Murrel Electronics not only reduce overall costs by up to 30 percent, but also enable the system to benefit from a range of skill advances, including innovative diagnostic features, which in turn benefit both mechanical engineers and machine operators.

The cost of a series of machines is used to indicate the cost of the device

Find the right fit to help cut cash loss

Everyone in the team, from acquisition and planning to installation and commissioning, is responsible for the overall cost of the machine and is able to adopt a holistic, systematic approach and use plant skills in a targeted manner to help reduce costs. At each stage of the process, there is a point of convergence where plant skills are considered to be the core drivers of cost-effectiveness. Planning, construction and production have become more flexible, simpler and ultimately more efficient.

Do you need a "plug and play" IP67 field unit instead of a junction box with a high total cost? Can standardized, pre-assembled components (with a small number of suppliers) be able to supply compatible system solutions? Is it possible to replace PLC I/O components with distributed fieldbus I/O modules? Can junction boxes be installed near sensors and actuators to prevent cluttered wiring harnesses and cable trays? Is it possible to use a single-core cable adapter instead of a terminal with a pierced molded cable adapter for faster, less error-prone installations, repairs, and maintenance? How does the diagnosis of user friendship improve the usability of the operator's system?

Connectivity is a critical skill

Murrelektronik provides every customer with the answers to these questions and the perfect solution. The device skills of machines and systems can take many forms. The systematic approach to planning for each efficient installation skill that uses the plan provides the potential for significant savings, which makes the decision planning process much easier. The approach to building the system is, of course, within the responsibility of mechanical engineers and skilled personnel, but it also shows managers and executives how to prevent cash loss.

Moore Electronics saw opportunities and potentials that were not exploited in the system planning. Together with the customer, these issues are clarified and then the availability of the machine is improved, always with simplified plant skills and smarter diagnosis. It is worth testing the concept with the experts of Moore Electronics to test the concept of the system, and together we will find out exactly where we can achieve the 30% savings we promised. By the end of the day, you'll know how to discuss installation skills with electrical engineers and installationists, and how to optimize the projects you're about to work on.

Murrelektronik reduces cash flow losses by installing technology

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