Cognex Corporation (NASDAQ: CGNX), a global leader in machine vision and industrial barcode reading, today announced the availability of two high-performance 3D vision systems: the 3D-A5000 area scan 3D system and the DSMax32T laser-shift 3D system, as well as a new 3D component positioning method: PatMax 3D. These three new products will enable Cognex to meet the broad 3D vision needs of customers for 3D inspection applications, providing superior 3D inspection for factories and manufacturers.
With Cognex's patent-pending 3DLightBurst™ technology, the 3D-A5000 can collect detailed area scan 3D drawings at unmatched speed. This skill projects a unique blue light pattern on the component, collecting a full field of view 3D point cloud from more than 1.5 million 3D data points in less than 200 milliseconds, helping production lines with tight timing requirements to improve throughput and reduce cycle times.
The DSMax32T uses telecentric optics and unique high-speed laser scanning skills to collect full-frame, high-quality images. The system combines data from 2,000 generalization points, full resolution, full-frame 18kHz collection rate, and advanced optics to significantly increase throughput compared to traditional laser displacement sensors.
In addition to the state-of-the-art 3D library, the 3D-A5000 also offers the new PatMax 3DTM element for locating objects in 3D point cloud drawings. PatMax 3D is a fast and precise positioning skill for locating and identifying objects that are tilted, stacked, or not properly held in place by a fixture. Users can access the library natively through VisionPro® software and the Cognex Designer™ graphical user interface, which makes 3D vision applications easy to configure and arrange.
"Traditional area scan 3D systems have good image quality in the lab, but they are too slow on the production line and are not specifically planned for industrial environments. Displacement sensors typically force customers to choose between speed and accuracy. "The 3D-A5000 is not only faster than existing area scan 3D cameras on the market, but it also features rugged planning – even in harsh factory floor conditions, it can provide reliable measurements that can be skewed by competing measurement systems." Combined with the speed and reliability of PatMax 3D stuff, it allows customers to solve applications they couldn't solve before. Similarly, the DSMax is fast and accurate, delivering full-resolution images up to 10 times faster than conventional displacement sensors. ”
Both the 3D-A5000 and DSMax32T are designed with IP65 enclosures to withstand harsh operating environments. Even under different temperature conditions, industrial-grade planning ensures consistent measurement results. Both systems are fully calibrated from the factory and ready to use right out of the box and provide accurate and repeatable measurements in actual units.
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