Not long ago, Advantech High-tech, the world's industrial Internet manufacturer, won the overall list of its manufacturing industrial base, Kunshan Intelligent Workshop, with its long-term practical experience in intelligent manufacturing systems. More than 100 outstanding manufacturing companies participated in the competition, and Advantech went through the evaluation layer by layer, and finally stood out.
Nowadays, the domestic manufacturing industry is facing many challenges such as import and export trade disputes, economic downturn, increased market competition in the manufacturing industry, and increased human capital costs. In such cases, learning and training, emulating role models and exemplary companies are of practical significance and urgency.
Advantech High-tech has two manufacturing management centers in Kunshan City and Taipei City, among which the Kunshan Manufacturing Management Center was completed in 2002 in Xinghua High-tech Park, covering an area of 200 acres, and the industrial park is equipped with four industrial zones, including main control board, main chassis, system software assembly and rapid customized assembly manufacturing, which is the key manufacturing industrial base in Advantech's rational layout around the world. As early as four years ago, the Kunshan Manufacturing Management Center just began to invest in the transformation and development of industrial production 4.0, and created an enterprise parallel to the processing plant - intelligent manufacturing management center, to evaluate and promote the intelligent upgrading of different application fields and technologies within the processing plant.
Lin Xijie, General Director of Advantech Manufacturing Management Center, said that "data-driven" is the key driving force for the evolution of Kunshan Manufacturing Management Center towards a smart workshop. At this stage, the intelligent workshop in Kunshan has already completed the refined operation, the number of employees in the processing plant has been reduced by 2.2%, and the production capacity has increased by 3 times compared with before.
Specifically, Advantech's evolution of the Industrial Production 4.0 smart factory can be roughly divided into four steps:
The first step is to continuously complete the production and manufacturing automation technology and labor-saving
The second step is to create a sound network of machinery and equipment and collect data
Through the Internet of Things and sensors, the machine and equipment itself, the processing process, the work site and other data and information related to production and manufacturing are collected in real time, and the data information record is no longer carried out through human resources, so as to improve the efficiency of operation.
The third step is the integration of ERP and MES and data visualization
The machinery and equipment and manufacturing information content are integrated and used according to the MES manufacturing and manufacturing system software, which displays the production and manufacturing status of the processing plant with real-time information, and carries out data statistical analysis and data visualization in real time to improve the production process; For the supply of raw materials, it is also connected to the small partner end, so as to achieve intelligent interconnection and interactive communication of the overall supply chain management.
The fourth step is data statistical analysis and drive
The information content is analyzed in real time to obtain the best command, and this data information can be deduced from the work of machinery and equipment, the quality of the goods, the preparation of materials, and even the more inseparable cooperation with the upstream, midstream and downstream manufacturers.
In addition, Advantech, as the center of intelligent manufacturing systems and industrial Internet, not only promotes its own processing plants to move towards intelligent systems, but also integrates its accumulated experience in the manufacturing industry for many years and its innovative understanding of technological development trends, integrates the independent innovation technology of Internet of Things technology and the WISE-PaaS industrial Internet cloud service platform, and produces a standardized smart factory solution based on technical professional knowhow. Assist a large number of traditional manufacturing industries to quickly complete the transformation and development of intelligent manufacturing systems:
Situation Room System Software
Overall machinery and equipment efficiency management system
Plant energy management system
Intelligent system planning scheme for production and manufacturing workstations
Natural environment and waste monitoring program for processing plants
In the new project of enterprise transformation and upgrading, Advantech not only presents standardized planning solutions and service items, but also provides customers with intelligent upgrade training to shape purposeful intelligent talents. In order to provide higher quality services, Advantech has established an intelligent manufacturing system plan management center and a professional service project elite team to dig deep into the company's troubles and provide consulting plans and overall planning services for the company, until the plan is implemented, implemented, and accepted by the project. In response to the requirements of different manufacturing industries, Advantech also collaborates with the resources of manufacturing industry partners to build an industrial ecological service platform, and jointly present multi-faceted solutions for customers and exchange industrial chains with each other.
At present, Advantech High-tech focuses on disruptive innovation in industries such as industrial production, natural environment and power energy, transportation, retail, diagnosis and treatment, freight logistics, etc., as a "Baguazhang on the intelligent earth", Advantech will continue to use the energy of data and information as a driver in the future to integrate several vertical fields in the long run, and this smart factory is just a small starting point on Advantech's disruptive innovation road.
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