Introduction:INVT Inverter GD350-19-2R2G-4-B, GD350-19 series hoisting inverter is a new generation of hoisting inverter based on more than ten years of experience in the lifting industry, combined with advanced control theory; It has the characteristics of excellent control performance, rich safety protection functions, strong expansion ability, convenient and easy to use, etc., and can be applied to various lifting equipment such as port machinery and equipment, factory lifting equipment, construction machinery and equipment, mining machinery and equipment, etc
Features:
Low frequency and high torque: PG vector control: 0Hz/200% (rated torque); Space voltage vector: 0.5Hz/150% (rated torque)
Good load adaptability: The control algorithm is optimized for lifting applications, and the output torque can be adapted according to the load situation, and the no-load and load-bearing can obtain good comfort.
Tower crane rotation and eddy current control: The control of tower crane rotation can realize eddy current, and support rapid stopping, fast switching of forward and reverse rotation, and low-speed jog positioning.
Conical rotor motor control: Adjust the magnetic flux according to the characteristics of the conical rotor motor, realize fast brake release and brake holding control, simplify the debugging steps, and ensure the safety of the equipment.
Dedicated brake logic: brake logic control fusion torque verification, brake release control after the torque is established, safety does not slip; The logic control of the brake supports the selection function of starting direction and forward and reverse switching, which meets various starting requirements and has good adaptability.
Stroke limit protection: Integrate the functions of upper/lower limit and up/down deceleration limit to restrict the operation of the crane within the specified range, ensure safety while optimizing the shutdown mode and improving equipment efficiency.
Anti-sway function: Sensorless anti-sway control algorithm is used to realize the anti-sway control of various lifting equipment, which is simple to debug and has good adaptability
The standard anti-sway function can effectively suppress the shaking of goods during translation and improve work efficiency
The high-efficiency anti-roll function can effectively reduce the shaking of the goods during translation and improve work efficiency
Rope loosening protection: avoid safety accidents caused by high-speed lifting, malfunction of the speed lifting function and rope failure in the state of rope relaxation.
Smooth lifting: When running at high speed, when the hook lifts the load, the speed is automatically reduced, the hook is lifted smoothly, and the impact of the sudden load on the crane is reduced.
Zero servo: The motor is locked at zero speed, and the motor can remain locked at zero speed even if an external force in the forward/reverse direction is applied. When the brake fails, it can also drive the motor to control full-load hovering or controlled low-speed lowering to ensure safe use.
Light load speed increase: support constant power, stepped speed limit mode, according to the load situation to achieve the best running speed matching, shorten the crane operation cycle, improve the operation efficiency.
Warehouse protection: During the lifting process, after an abnormality such as hanging on other objects, the machine will be shut down in an emergency manner to ensure safety and improve efficiency
Safe torque shutdown (STO/SIL2): cut off the torque output when the motor stops to prevent the equipment from starting unexpectedly, which is reliable and safer; The inverter is uninterrupted, and can continue to monitor the system status and recover quickly.
Load height measurement: integrated roll diameter calculation function, which can output hook height information to the outside to guide the driver to reduce the running speed and prevent the collision between the hook and the roll simplification.
Master-slave control: support two control modes: power balance mode to ensure uniform motor output and meet the application requirements of multi-motor rigid connection drive and one load; Speed synchronization mode to ensure the synchronous lifting of the lifting mechanism to ensure safety; It supports one master and multiple slaves, and master-slave switching, making the application flexible.
Tower crane rotation control: the inverter has a built-in special algorithm to achieve stable start and stop, support anti-vehicle and low-speed gear hook, higher efficiency and easier operation
Lifting special application macro: solidify multiple application macros, users can set parameters with one click, and the corresponding application macro parameters can be viewed in the manual, and custom application macros are supported.
3 groups of motor switching: At the same time as the motor switching, we can also realize the switching of application macros, so that we do not need to set some functional parameters after the application macro switching is completed at the same time as the motor switching, and even when the master-slave mode is switched, we can also realize the switching of application macros.
Positioning and parking: In the closed-loop mode, it supports positioning and parking control of large vehicles, small cars, and lifting, and the equipment operation is more accurate and efficient
Open-loop/closed-loop one-key switching: When the encoder fails, it can quickly switch to the open-loop control mode through one-key setting, and switch the application macro at the same time to ensure the normal operation of the device (it does not respond during operation).
Multiple operation modes: Support joystick, grading joystick, electric potentiometer, communication, remote control, grading remote control and other speed given methods to meet the application requirements of various lifting equipment.
Abundant expansion cards: support 3 expansion cards (IO expansion card, communication card, PG card), which can cope with different solution applications (2 cards can be expanded below 5.5KW).
Product parameters
Description of the function | | | | AC 3PH 380V(-15%)~440V(+10%) Rated voltage: 380V | AC 3PH 520V(-15%)~690V(+10%) Rated voltage: 660V | | Please refer to "Product Ratings" | | 50Hz or 60Hz, allowable range 47~63Hz | | | | | | | Please refer to "Product Ratings" | | Please refer to "Product Ratings" | | | Technical control performance | | Space voltage vector control mode | No PG vector control mode | There is a PG vector control mode | | Asynchronous motors, permanent magnet synchronous motors | | 1:200 (no PG vector control) | 1:1000 (with PG vector control) | | ±0.2% (without PG vector control) | ±0.02% (with PG vector control) | | ± 0.3% (without PG vector control) | ± 0.02% (with PG vector control) | | <20ms (no PG vector control) | <10ms (with PG vector control) | | 10% (no PG vector control) | 5% (with PG vector control) | | Asynchronous machine: 0.25Hz/150% (no PG vector control) | Synchronizer: 2.5 Hz/150% (without PG vector control) | 0Hz/200% (with PG vector control) | | 150% rated current for 1 minute, 180% rated current for 10 seconds, 200% rated current for 1 second | | 100% braking power for long-term operation, 120% braking power for 1 minute, 160% braking power for 10 seconds | Operational control performance | | Digital setting, analog setting, pulse frequency setting, multi-speed operation setting, hierarchical multi-speed setting, simple PLC setting, PID setting, Modbus communication setting, PROFIBUS communication setting, etc., realize the combination of settings and the switching of setting channels | Automatic voltage adjustment function | When the grid voltage changes, it can automatically keep the output voltage constant | | Provide more than 30 kinds of fault protection functions: over-current, over-voltage, under-voltage, over-temperature, phase loss, overload, etc | | | 30~110kW supports short circuit protection of braking resistor, short circuit protection of braking unit, short circuit protection of PB to PE | | Built-in lifting-specific brake-holding logic, integrated torque verification, brake-holding feedback, zero detection, braking re-start functions, to meet the industry standard of lifting-specific inverters | | When starting, the magnetic flux is increased to loosen the brake, and when the shutdown is stopped, the magnetic flux is reduced to realize the brake | | Closed-loop mode: constant power mode speed increase/speed limiting, stepped speed limiting; | Open-loop mode: simple ramp-up mode, ramp-up to the set frequency at light load, constant power mode ramp-up/speed limiting, step-by-step speed limiting. | | In the closed-loop mode, when the shutdown is stopped, the load slippage will automatically enter the zero servo state, and the brake failure alarm will be output. In the event of a second-level fault, if the load slips, the fault will be automatically reset and enter the zero servo state, and the brake failure alarm will be output | Anti-sway and anti-sway of large and small cars | When the anti-sway function, the encoder needs to be installed for lifting, and the lifting and the large and small car frequency conversion are connected through analog AI or HDI, or are equipped with CAN master-slave card communication, so that the large and small car frequency conversion obtains the height value of real-time lifting and frequency conversion, and then combined with the built-in amplitude anti-sway algorithm, the output of the given frequency and acceleration and deceleration time, the large and small car frequency conversion accelerates or decelerates according to the start-stop command and the given frequency, which can eliminate the swing when the frequency conversion reaches steady state or stops. | According to the built-in amplitude reduction algorithm, it can run according to the set acceleration and deceleration time, and reduce the swing when the frequency conversion reaches steady state or stops. | The tower crane rotates to remove the eddy current | The built-in tower crane rotation and eddy current curve can adjust the frequency conversion acceleration in real time to make the torque more stable and ensure that the boom can be eliminated during operation and boom rebound and vibration during shutdown. | The tower crane is slewing and wind-resistant | In view of the problem that the rotation speed of the tower crane can not reach the given speed in the windy environment, the built-in rotary anti-wind algorithm overcomes the influence of wind factors on the rotation. | Loose rope protection (closed-loop mode only) | Upward loose rope protection: If the speed limit is detected as a loose rope state, the speed limit will be lifted when the load is overed or raised; | Downlink loose rope protection: If the loose rope state is detected, the inverter will report a fault or warning | | Restrict the crane to run within the specified range, and stop the emergency and alarm when it exceeds the range; | Up and down deceleration positions | When the deceleration signal is valid, the crane runs to the slow speed zone to limit the running speed. | One-way speed limit, e.g., when going up the slow zone, only the uplink speed limit | | In closed-loop mode, the encoder is used to measure the load position | | Master-slave power balance, master-slave speed synchronization | Lifting application macros | Lifting, translation, construction hoist, tower crane slewing, custom application macros | | It can switch between 3 groups of motor parameters, control modes, and application macros | Frequency drop with voltage | When the bus voltage is continuously low, reduce the given frequency to maintain the normal output torque of the inverter | | When the bus voltage is instantaneously reduced or the power is off, the inverter stops quickly to ensure that there is no slippage, and the low voltage protection function is automatically restored when the bus voltage is restored | Low-speed operation protection | Low-speed overtime operation reports low-speed operation protection faults to avoid overheating and damage to the shaft-cooled motor during long-term operation | | In closed-loop mode, when overloaded, the limit is raised upwards | | HDO outputs PWM waves, which directly control eddy currents | | When it is detected that the control signal of the brake is inconsistent with the feedback signal of the brake, it will be processed according to the state of the brake to ensure safety | | The zero signal and the operating signal are mutually exclusive detections | | Before the gate is released, the current or torque verification is carried out, and after the verification is successful, the operation is run to perform the release operation, and the torque verification fault is reported if the verification fails | Closed-loop/open-loop one-key switching | When the encoder fails, it can be switched to open-loop control mode through the terminal, and the application parameters can be switched at the same time, and it will respond when it stops and does not respond during operation. | | After receiving the inch command, the inverter can automatically start, run and stop according to the set value according to the given operating frequency and time. In this process, the brake can be loosened and closed normally under the control of the inverter, and ensure the smoothness, no slip hook and no abnormal movement in the starting and stopping process of the lifting machinery. | | During high-speed lifting, the rapid speed limit is limited at the moment when the wire rope is straightened, so as to reduce the impact of the sudden load on the crane at the start of lifting | Set frequency anomaly protection | After the brake is opened, if the given frequency is lower than the set threshold, the abnormal fault or warning of the set frequency will be reported to avoid slipping due to insufficient output of low-speed operation under abnormal conditions | Motor overheating protection | The I/O expansion card can receive motor temperature sensor inputs (PT100, PT1000, and PTC); At the same time, the AI analog can also receive motor temperature sensor input (PT100, PT1000, KTY84, and various types of PTC) for motor overheating protection. | | Resolution of terminal analog input quantity | | Resolution of terminal switching input quantity | | | 2 channels, AI1: 0~10V/0~20mA, AI2: -10~10V | | 1 channel, AO1: 0~10V /0~20mA | | 4 normal inputs, maximum frequency 1kHz, internal impedance: 3.3kΩ | 2 high-speed inputs, maximum frequency 50kHz, support quadrature encoder input, with speed measurement function | | 1 high-speed pulse output, maximum frequency 50kHz | 1 Y-terminal open collector output | | Two programmable relay outputs | RO1A is normally open, RO1B is normally closed, and RO1C is common | RO2A is normally open, RO2B is normally closed, and RO2C is common | Contact capacity: 3A/250VAC, 1A/30VDC | | Three expansion interfaces: SLOT1, SLOT2, and SLOT3 | Expandable PG card, programmable expansion card, communication card, I/O card, etc | | 1. 1.5~5.5kW can be equipped with an expansion card, which is recommended to be installed in SLOT2 position | 2. 7.5kW (inclusive) or more, I/O expansion card 2 is standard at SLOT3 position | | | Two programmable relay outputs, contact capacity: 3A/250VAC, 1A/30VDC | RO3A normally open, RO3C common end; RO4A is normally open, RO4C is common | | | Internal impedance: 6.6kΩ; | Maximum input frequency: 1kHz; | Support internal power supply 24V; | Support external power supply (-20%), 24~48VDC(+10%), (-10%), 24~48VAC (+10%) voltage input; | Bidirectional input terminal, support NPN and PNP connection at the same time; | One channel supports PTC input, PTC operates at 2.5kΩ, and only supports dry contact common COM input. | | Independent PT100 and PT1000 inputs: | | | 3. Detection accuracy: ±3°C | | 4. Support disconnection protection | | | It supports wall-mounted, floor-mounted, and flanged installation | Operating ambient temperature | -10~50°C, derating above 40°C | | | | | | | | 380V 18.5~110kW standard built-in, 380V 132kW (inclusive) and above optional external, 660V optional external | | 380V 110kW (inclusive) or less standard built-in, 660V optional external | | Built-in C3 filter is optional; | If you need to configure the C3 filter, you can connect the jumper J10 by yourself, and the C3 filter can meet the requirements of the IEC61800-3 C3 level; | Optional external filter: meets the requirements of IEC61800-3 C2 class |
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